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LNK304GN Ohmmeter Testing: Power-Integrations SMPS Controller Faults, Pinout, and Resistance Checks

User question

ako zmerat lkn 304gn ohmertom nemam vnutorne zapojenie

Artificial Intelligence Response

Direct answer to the question

• An ordinary ohmmeter (or the resistance / diode-test range of a DMM) can only reveal catastrophic faults of the LNK304GN, e.g. a shorted high-voltage MOSFET (Drain ↔ Source) or a blown bond-wire that has gone open-circuit.
• Measure out of circuit, discharge all capacitors, and compare Drain–Source, Bypass–Source and Feedback–Source readings in both polarities.
• A healthy device shows “open” (>! 1 MΩ) or typical semiconductor forward junction readings (≈ 0.4-0.7 V in diode mode) depending on polarity; any reading < 100 Ω Drain ↔ Source or a short between pins that should be isolated means the IC is bad.
• Because the LNK304GN is a complete offline SMPS controller with an internal power MOSFET, an ohmmeter cannot prove that the part is good—only that it is definitely bad if a short is found.


Detailed problem analysis

  1. What the device is
    • LNK304GN belongs to Power-Integrations’ LinkSwitch-TN family – an offline switch-mode power-supply controller that contains a start-up circuit, oscillator, current-limit, thermal shutdown and a high-voltage MOSFET rated ≈ 650 V.
    • Typical packages: PDIP-8 (-P), SO-8 (-G). “GN” = SO-8, RoHS.

  2. Relevant pins (check your datasheet; packages differ, but the functional groups are fixed)
    – BP/M (BYPASS / MULTI-FUNCTION): external 0.1 µF–1 µF to Source, internal 5.8 V regulator.
    – FB (FEEDBACK): regulates output via opto or resistor divider.
    – S (SOURCE): controller ground; multiple pins are often shorted together for thermal reasons.
    – D (DRAIN): internal MOSFET drain; several pins tied together; at mains potential.
    Safety note: the Drain pins sit on live mains—probe only with the supply fully isolated and caps discharged.

  3. Why static resistance tests are of limited value
    • Inside the IC you have MOSFET structures, ESD diodes, high-voltage depletion devices and a 6 V shunt regulator.
    • These appear as non-linear, polarity-dependent impedances. An ohmmeter sources only a few hundred mV, so most PN junctions are reverse-biased and read “open”.
    • The only common hard failure is a punch-through of the MOSFET, visible as low ohms Drain ↔ Source (typically < 10 Ω).

  4. Recommended static measurements (device removed from the PCB)

    Test leads (DMM) Expected healthy reading Fault indication
    Drain ➜ Source (both polarities) “OL” or > 1 MΩ < 100 Ω = MOSFET short
    Bypass ➜ Source “OL” (> 1 MΩ) one way, ≈ 0.4-0.7 V in diode mode the other (internal clamp) 0 Ω or < 100 Ω either way
    Feedback ➜ Source “OL” both ways (may show ~0.6 V forward if meter current high enough) Low resistance or short
    Any pin ➜ any other unrelated pin “OL” Any measurable continuity

    Always swap probes because semiconductor polarity matters.

  5. Dynamic tests (when static test passes)
    • Solder the part back, power the SMPS through an isolation transformer and an incandescent series safety lamp or VARIAC/Limiter.
    • Measure BP pin; it should charge to ≈ 5.8 V (the IC’s internal supply).
    • Observe Drain waveform with an isolated scope; you should see ≈ 70-120 kHz pulses whose duty cycle varies with load.
    • If BP never charges, or pulses do not appear, suspect the IC even if static ohm tests were OK.


Current information and trends

• Field repair practice in 2024: because LNK30x cost < 1 € and labour dominates, professionals seldom waste time bench-testing—if Drain-Source is short or the PSU is dead, the IC is routinely replaced together with the primary electrolytic capacitors.
• Power-Integrations application notes now recommend adding an NTC or fusible resistor and an MOV to reduce surge-induced MOSFET failures—common reason for D-S shorts that your ohmmeter will detect.


Supporting explanations and details

• The high-voltage MOSFET occupies ≈ 75 % of the die area; once it punctures, D ↔ S resistance becomes a few ohms—easy to spot.
• The BP/M pin contains a 5.8 V zener-like clamp. In diode mode with red lead on BP and black on S you usually read 0.6-0.7 V (forward drop of the clamp transistor).
• Analogy: Testing LNK304GN with an ohmmeter is like tapping a car engine with a screwdriver—you might hear something obviously broken, but silence does not prove the engine runs.


Ethical and legal aspects

• The Drain pin is directly connected to the mains. Any powered measurement must be made through an isolating transformer and compliant CAT II instruments.
• Always ensure the main electrolytic capacitors are discharged before ohmmeter or soldering work to avoid electric shock.
• Replacing the IC without respecting the original creepage/clearance may violate product safety norms (IEC 62368-1, IEC 61558).


Practical guidelines

  1. De-energise, discharge, desolder the IC.
  2. Perform the four resistance / diode checks in the table above.
  3. If any low-ohm reading exists → scrap the IC.
  4. If all looks normal, reinstall or fit a new part and run dynamic tests.
  5. When the new IC is installed, check:
    • BP/M voltage 5.6-6.2 V,
    • No-load drain current ≈ 1-3 mA,
    • Output voltage within specification.
  6. Replace aged electrolytic capacitors in the primary; they are the second most frequent root cause.

Potential challenges and how to overcome them
• False shorts caused by in-circuit components → remove at least one pin of the IC or lift suspect parts.
• Meter auto-range lag → use manual range for resistances < 1 kΩ to avoid mis-reading intermittent shorts.


Possible disclaimers or additional notes

• Passing the ohmmeter test does not guarantee the IC is good; only dynamic measurements or substitution can prove it.
• Pin numbering differs between PDIP-8B and SO-8C versions; always refer to the exact datasheet revision.
• If the PSU has suffered surge or lightning, other primary components (bridge, start-up resistor, opto, secondary diode) may be damaged as well.


Suggestions for further research

• Power-Integrations Application Note AN-32: “LinkSwitch-TN Family Design Guide” – contains full pinout and recommended test points.
• AppNote “SMPS Troubleshooting With a Mains Isolation Lamp” – various repair blogs.
• Study surge immunity techniques (IEC 61000-4-5) to understand why LNK devices fail short.


Brief summary

An ohmmeter can only reveal gross faults of the LNK304GN, principally a Drain-Source short. Remove the IC, ensure caps are discharged, verify all inter-pin resistances are open or show only normal diode drops. Anything below ~100 Ω is a fail. If the static test passes, confirm functionality under power (BP ≈ 5.8 V and drain switching). Because the device is inexpensive and resistance checks cannot prove it healthy, industry practice is to replace the IC whenever a switching supply built around it is suspect.

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