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Key points
• Use the “USB 1 / SERVICE” port, not the multimedia port.
• Firmware file must match your panel, be correctly renamed (most loaders look for SI512_USB.bin or allupgrade_516_8G_1G_MD5.bin), and be the only file on the stick.
• Always unplug AC, insert USB, then re-apply power (hold POWER key if required).
Boot-loader behaviour
File‐name variants
.txt
release note that generally accompanies the firmware or ask the supplier; wrong name = no update. Physical ports
Power-on sequence
a. Disconnect AC, wait 30 s (residual charge clears).
b. Insert FAT32 stick (≤16 GB, USB 2.0 recommended).
c. Press and hold the local POWER button (optional but forces bootloader into recovery).
d. Re-apply AC. LED blinks red/green (or fast blue) → writing.
e. LED becomes steady/TV reboots → done (≈ 1–3 min).
f. Pull AC, remove USB, then power up normally.
Typical failures
• Suppliers now bundle “8G_1G” images with MD5 check to prevent flash corruption.
• Community mirrors (Kazmi-Elecom, elektroda, badcaps) steadily update dumps for new panels.
• Some vendors integrate on-line OTA update in recent SK516, but USB recovery remains the only guaranteed un-brick method.
• Why FAT32? Boot-ROM uses legacy SCSI-Mass-Storage stack; exFAT/NTFS drivers are not linked.
• Why ≤16 GB? Some older ROMs cannot address beyond 28-bit LBA; small sticks avoid enumeration timeouts.
• LED codes: flashing ~5 Hz = erasing; flashing ~2 Hz = programming; solid = verify OK.
• Distributing proprietary firmware may violate copyright; obtain images from the panel/TV OEM or authorised service portals.
• Wrong firmware can over-drive panel VCC (3.3 V ↔ 5 V ↔ 12 V) causing irreversible damage—verify jumper before powering.
Best practice checklist
☑ Confirm exact LCD panel model (label on panel).
☑ Download matching FW dump (resolution, LVDS map, voltage).
☑ Rename per release note (SI512_USB.bin or allupgrade_516_8G_1G_MD5.bin).
☑ Format USB → FAT32, copy file to root, nothing else.
☑ Use USB 1/SERVICE, stable mains or UPS, no interruption.
Potential challenges & remedies
• Some SK516 boards come factory-locked; if USB auto-update is disabled, service-remote (Invench-type) or ISP clip is mandatory.
• Board/hardware revisions differ (DDR size, Wi-Fi module); always flash same “DRAM_Config” variant.
• Dump the current SPI flash with CH341A before experimenting—provides a safety net.
• Explore the u-boot console via UART for advanced recovery (115 200 bps, 3.3 V).
• Investigate open-source TTX905/Smart-RTK tool-chains to customise boot logos or remove bloatware.
Update the TP.SK516.PB801 by: