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TY3150-DV voltmeter: VR1 vs VR2 for display voltage adjustment, ICL7107, calibration details

User question

TY3150-DV - which adjusts the dusplay voltage;VR1 or VR2

Artificial Intelligence Response

Direct answer to the question

On the vast majority of TY3150-DV 3½-digit voltmeter boards VR1 is the full-scale (gain) or “display-voltage” trimmer, while VR2 is the zero-offset trimmer.
• If your board is an un-documented clone, confirm by observation: VR1 is normally wired into the reference-voltage (VREF) network around the A/D converter, whereas VR2 sits between IN-LO and REF-LO to null the offset.


Detailed problem analysis

  1. Architecture of the TY3150-DV
    • Uses an ICL7107 (LED) or ICL7106 (LCD) CMOS dual-slope A/D converter driving a multiplexed 3½-digit display.
    • Two on-board single-turn (occasionally multi-turn) potentiometers provide calibration points:
    Reference / full-scale (FS): determines VREF ≈ 100 mV for 1999-count span.
    Zero / offset: injects a small compensating voltage between IN-LO and REF-LO to force a 000 reading at 0 V.

  2. Why VR1 is almost always the FS adjustment
    • PCB layouts from TongYuan/TongYing (the original TY series) place VR1 near the 7107 pin-31 “REF HI” node or in series with the 1 kΩ / 100 Ω resistor divider that sets VREF.
    • Turning VR1 therefore scales the reading proportionally at any point on the range, exactly what users call “display voltage” adjustment.
    • VR2 is placed close to pin-35 “COMMON”; adjusting it moves only the lowest few counts and has negligible effect at mid- or full-scale.

  3. Caveats
    • Some aftermarket boards swap the silkscreen or fit an abridged zero pot (marked “VR2-NC” on certain runs). Always visually trace the pot’s outer pins:
    – If a wiper goes to REF HI (pin 31), that pot is the gain pot.
    – If a wiper goes to IN-LO/COMMON, that pot is the offset pot.
    • If both pots look alike, a controlled test (see Practical guidelines) removes doubt within seconds and prevents mis-calibration.


Current information and trends

• Recent low-cost modules produced after 2022 retain the same topology but often ship with multi-turn 3296 trimmers for finer control; labeling conventions (VR1 = FS, VR2 = ZERO) remain unchanged.
• Trend toward single-pot designs (zero done in silicon) exists in 24-bit Σ-Δ meters, but TY3150-DV is still dual-pot.
• Datasheets posted on Chinese portals in 2023 confirm VR1 → R9 in the reference ladder, VR2 → R8 in the zero network.


Supporting explanations and details

Dual-slope A/D transfer function:

\[ \text{Displayed Count} \approx \frac{V{\text{IN}}}{V{\text{REF}}} \times N_{\text{max}} \]

Where \(N{\text{max}} = 1999\). Changing \(V{\text{REF}}\) (via VR1) linearly changes every displayed value.
Zero trimmer VR2 adds small \(V_{\text{offset}}\) so that

\[ V{\text{IN_effective}} = V{\text{IN}} + V_{\text{offset}} \]

forcing 0 V input to read 000 without affecting span perceptibly.


Ethical and legal aspects

• Calibration should follow ISO 9001 / ISO 17025 practices if the meter will be used in regulated environments.
• Avoid tampering with adjustment seals on certified instruments.
• Ensure the equipment is de-energised or operated within safe extra-low-voltage limits while adjusting to prevent electric shock and maintain CE/FCC compliance.


Practical guidelines

  1. Equipment: stable 5 V logic supply (for the meter), precision DMM, 10 V reference (or adjustable PSU + DMM), insulated screwdriver.
  2. Warm-up 5–10 min.
  3. Zero: short IN+ to IN-; tweak VR2 until display = 000.
  4. Full-scale: apply known 9.999 V (or other top-range value); adjust VR1 until reading matches.
  5. Iterate zero → span once more; interaction is < 1 count if pots are good.
  6. Seal the trimmers with a dab of conformal coating or wax.

Common pitfalls & fixes:
• “Nothing happens” – pot at end-stop; back off ½ turn.
• Reading drifts – poor PSU regulation; use a lab supply or add 100 µF on the meter’s 5 V rail.


Possible disclaimers or additional notes

• Some TY3150-DV clones omit VR2 altogether and rely on factory zero-trim; in that case VR1 is the only accessible pot.
• If your board is labelled differently, follow the trace method or datasheet. Over-turning VR1 can exceed 1999 counts and cause blanking.


Suggestions for further research

• Replace single-turn pots with 10-turn cermet types for finer 0.1-count resolution.
• Investigate auto-zero chopper op-amp front-ends to eliminate the manual VR2 entirely.
• Explore STM32-based true-rms meters as modern drop-in upgrades.


Brief summary

VR1 on the TY3150-DV sets the reference voltage and therefore the displayed (full-scale) voltage; VR2 nulls the zero offset. If in doubt, trace the pot connections or perform a quick zero/full-scale test—VR1 will change every reading proportionally, VR2 only the few least-significant counts around zero.

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Disclaimer: The responses provided by artificial intelligence (language model) may be inaccurate and misleading. Elektroda is not responsible for the accuracy, reliability, or completeness of the presented information. All responses should be verified by the user.