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MAN TGA - ZBR 00111-10 Error, Cruise Control Gear Popping Out on High 8: Diagnosis & Solutions

2Mati 118088 20
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Why does a MAN TGA show ZBR 00111-10, and why does the gear pop out during cruise control on the high 8?

ZBR 00111-10 means an open circuit in the engine coolant level sensor in the expansion tank, and the gear popping out during cruise control is usually a gearbox valve block problem rather than an electronics fault [#6404490] [#6613255] It was also noted that this gearbox issue is a common case, even if it is not the only possible cause [#6618119]
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  • #1 6386120
    2Mati
    Level 10  
    Posts: 9
    Rate: 28
    I have a problem, the error: ZBR 00111-10 is displayed to me all the time.
    In addition, when driving at cruise control on the high 8, the gear itself pops out from time to time, and the knob is in its place all the time. Is this an electronics problem?
    I am asking for advice and thank you in advance.
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  • #2 6404490
    Artur2910
    Level 17  
    Posts: 181
    Help: 13
    Rate: 329
    ZBR 00111-10 you have a problem with the engine coolant level sensor in the expansion tank - open circuit.
  • #3 6613255
    pucek21
    Level 14  
    Posts: 53
    Help: 5
    Rate: 89
    2Mati wrote:
    In addition, when driving at cruise control on the high 8, the gear itself pops out from time to time, and the knob is in its place all the time. Is this an electronics problem?

    Buddy, this is a problem with the valve block on the gearbox.
  • #4 6614180
    sztajner rudolf
    Level 12  
    Posts: 29
    Help: 1
    Rate: 48
    Maybe not necessarily.
  • #5 6618119
    pucek21
    Level 14  
    Posts: 53
    Help: 5
    Rate: 89
    Right, buddy, maybe not necessarily, but it's a common case.
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  • #6 6908605
    meguso
    Level 10  
    Posts: 30
    Rate: 18
    Sorry to dig up an old topic, but I urgently need help, there are two TGA errors

    ZBR 03603-06
    FFR 03 277-00
  • #7 6915215
    Oporniczek
    Level 19  
    Posts: 219
    Help: 36
    Rate: 168
    ZBR 03603 -06 Reversing light relay - short circuit to + U-bat
    FFR 03277 -00 Engine CAN bus missing
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  • #8 6922065
    fafaik
    Level 12  
    Posts: 33
    Help: 3
    Rate: 21
    meguso wrote:
    Sorry to dig up an old topic, but I urgently need help, there are two TGA errors

    ZBR 03603-06
    FFR 03 277-00

    With the error 03277-00 the most common reason is the lack of EDC power supply, if the engine does not start, I suggest checking the fuses on the engine first.
  • #9 7965489
    azii
    Level 12  
    Posts: 105
    Rate: 14
    Has anyone dealt with the error frr03277-00?
  • #10 8999020
    darozy
    Level 2  
    Posts: 3
    Rate: 7
    Does anyone know what these errors in MAN mean?
    EDC-03014-03
    EDC-0723-04
  • #11 9000065
    saron22
    Trucks specialist
    Posts: 2885
    Help: 308
    Rate: 1598
    EDC 00723 is an auxiliary speed sensor
    EDC 03014 is a problem with the main relay that powers the EDC
  • #12 17031190
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    Gentlemen, I have 2 problems with Man, he keeps giving me 2 mistakes.
    ZBR 3108-05
    EDC 3789-06
    Anyone able to say what they mean?
  • #13 17031502
    Cobrat
    Level 22  
    Posts: 428
    Help: 35
    Rate: 499
    ZBR 03108 - ZBR2 supply voltage, battery supply main switch / switch.
    EDC 3789 - Exhaust gas pressure difference. Exhaust pressure sensor.
  • #14 17031553
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    And could I ask you, buddy, for more information on how to solve it?
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  • #15 17032755
    darfur5
    Level 35  
    Posts: 2111
    Help: 266
    Rate: 1702
    In the first code, described by Cobrat, you have a short to ground and in the second you have a short to plus or the sensor itself has fallen.
  • #16 17142681
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    Gentlemen, I have a big problem with the MAN TGL 8.210. I do not know what he has lost, but the car does not go, you can hear a terrible clatter (it goes on 3 cylinders). I think he has a problem with the exhaust fumes. I connected the computer and it showed me some errors.
    Attachments:
    • MAN TGA - ZBR 00111-10 Error, Cruise Control Gear Popping Out on High 8: Diagnosis & Solutions 20180331_162543.jpg (4.4 MB) You must be logged in to download this attachment.
  • #17 17142688
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    As if there was someone so nice and answered where to start and what to check. Man 2007 euro4.
  • #18 17142953
    dare23
    Level 19  
    Posts: 214
    Help: 32
    Rate: 242
    Buddy @ buzon1990, check the exhaust gas catalyst, because it's probably clogged. When stationary, you can disconnect the exhaust pipe and quickly assess whether the engine's performance improves. In addition, you should review the engine operating parameters, check the intake system and EGR.
  • #19 17143413
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    Equal pressure on the cylinders, the valves were adjusted. The only thing I can check is the injection performance. Is it possible that it would block it so that it would stop working for 1 cylinder?
  • #20 17143860
    dare23
    Level 19  
    Posts: 214
    Help: 32
    Rate: 242
    If the catalyst is blocked strongly with soot, the engine will even stall, but the cause of the exhaust clogging is the engine malfunction (high particulate matter emission). The question is, what are the values of the exhaust gas pressure difference at idle.
    If, despite unblocking the exhaust, it still works on 3 cylinders, I would look for the reasons in the injectors or their installation (provided that the compression pressures are ok). Under the fuse cover on the engine, check that the injector harnesses are properly connected, that the plugs have not loosened and that the wires of this harness have not rubbed, especially when the harness enters the cover. Sometimes the nuts of the electric wires on the injectors under the valve cover can become loose and the problem is ready.

    If the beam is in working order and no other damage is visible, it is possible that the injector is physically blocked and is not working, and if it is working and delivering too high a dose (leakage on the needle), then most often you can hear a strong knock in the engine, especially when it is cold. In such cases, the injectors to be removed.
  • #21 17159153
    buzon1990
    Level 11  
    Posts: 7
    Rate: 11
    Thank you very much for the earlier suggestions. The friend hit 10, it turned out that it was enough to insulate the cables and he was going furious. Only I still have a problem with EGR. Today I crashed error 3850-01 engine and red triangle. I struggled with it a bit and noticed that when I disconnect the cube from the actuator, the error disappears, but then air is coming from the actuator and I don't know if it is normal, in my opinion, air should not be flowing there. Does anyone make the topic of EGR in Man? No adblue euro4.

Topic summary

✨ The discussion revolves around the persistent error code ZBR 00111-10 on a MAN TGA vehicle, which indicates a potential issue with the engine coolant level sensor due to an open circuit. Additionally, users report that the cruise control gear intermittently pops out while driving in high gear, suggesting possible problems with the gearbox valve block. While some responses indicate that the gearbox issue is common, others suggest that it may not be the sole cause. The conversation also touches on other error codes related to different MAN models, emphasizing the importance of checking electrical connections and sensors for proper functionality.
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