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Permitted Output Power 2.5mm2 Cable: Analyzing Insulation & Temperature for 20A-30A Current Flow

bartosz.tarnowski 12261 4
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  • #1 16320181
    bartosz.tarnowski
    Level 17  
    Hello.

    I have calculated that I can expect a 2.5mm2 separation of about 4W power on 1 meter of copper conductor when 20A current flows. For 30A it will already be about 9W of power.

    Well, for such a 1 meter cable in the wall when it flows permanently around 22A (let's assume 5W power) can I expect cable insulation to burn out and damage? The cable is 5x2.5mm2.

    I also wonder if the cable placed in the wall, stuck with plaster, gets much warmer compared to the cable loosely laid outside the wall.
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  • #2 16320202
    JohnySpZOO
    Electric installations specialist
    1. By overloading the wire / cable for longer than its normal operating temperature, you shorten the life of the insulation.
    2. Load capacity of wires / cables - 2.5mm2 you protect 16A higher currents means larger cross-sections and protections.
    3. There are special load capacity tables provided by the wire / cable manufacturers depending on the arrangement.

    I suggest you familiarize yourself with: A few words about the protection of installations, motors, and RCDs
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  • #3 16320483
    bartosz.tarnowski
    Level 17  
    The long-lasting current for 2.5mm2 is under the link like 24A, I also met with the value of 25A so it seems possible to protect it with 20A.

    I wonder how heating cables depends on their location.
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  • #4 16320693
    CYRUS2
    Level 43  
    bartosz.tarnowski wrote:
    I have calculated that I can expect a 2.5mm2 copper conductor section of 1meter about 4W when a 20A current flows.
    Not 4W but 6-7W.
    bartosz.tarnowski wrote:

    I also wonder if the cable placed in the wall, stuck with plaster, gets much warmer compared to the cable loosely laid outside the wall.
    What do you think ?
    The physicist will answer this question.
  • #5 16329959
    bartosz.tarnowski
    Level 17  
    Finally, I overlooked the fact that the long-term current for a 5x2.5mm2 cable is smaller than for a 3x2.5mm cable.
    Estimating the heating of the cable, I wanted to avoid having to replace it with a thicker cable, but unfortunately I had to do it.
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