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Iveco Eurocargo: Achieving 13.6 Bar Pressure in Circuits I & II - Causes & Solutions

Frenzel 10617 6
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
  • #1 16576330
    Frenzel
    Level 14  
    Hello, the car as described. The pressure on the I and II circuits reaches 13.6 bar. An error pops up too high BC pressure, the pressure gauge also shows such pressure in the tanks.
    The car came to the workshop, and I see that the dryer base and the four-circuit valve on the original Knorr parts have already been replaced.

    Either the dehumidifier batch is defective, or ...?

    I cannot see the pressure regulation on the base of the dryer, is there anything else to check?
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  • #2 16576429
    mi-cha-el
    Level 14  
    If your friend has such or a very similar dehumidifier as below, you will reduce the pressure by unscrewing this screw on the hexagon by a few turns.

    Iveco Eurocargo: Achieving 13.6 Bar Pressure in Circuits I & II - Causes & Solutions

    Unfortunately, these valves are very sensitive to any contamination in the pneumatic system, if the compressor "spits" with oil, after some time this oil literally turns into a fossil and is deposited in the conduits on the section compressor> dryer and in this form goes to the valve. It happened that the regenerated valve operated several times and refused to obey, and after another cleaning, the situation repeated itself quickly.
    When it comes to regeneration, it often happened that the installed dryer did not work and it was returned to the workshop that dealt with its repair, until it finally turned out that it was not suitable for repair due to excessive wear of the channels in the aluminum body despite the installation of new seals.

    It is also worth considering the malfunction of the pressure sensor itself.
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  • #3 16578134
    Frenzel
    Level 14  
    The pressure sensors do not lie, because the pressure in the system was checked with a pressure gauge and it shows the same.
    Unfortunately, there is no such adjustment as you showed in the picture, and I do not know whether to replace the entire base or check something else.

    The dryer is slightly different from the bottom, there is no silencer, but there is a tube that goes to the exhaust.

    Iveco Eurocargo: Achieving 13.6 Bar Pressure in Circuits I & II - Causes & Solutions
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  • #4 16578233
    mi-cha-el
    Level 14  
    In this type of dehumidifier, the regulation is here:

    Iveco Eurocargo: Achieving 13.6 Bar Pressure in Circuits I & II - Causes & Solutions

    The question is whether the valve is working properly at the currently set pressure, i.e. it opens (releases the pressure) and then closes, if so, the adjustment of the indicated element should solve the problem.
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  • #5 16578889
    Frenzel
    Level 14  
    The base looks a bit different. It has no pressure limiting valve. There are also two electric plugs. One probably from the heater, the other I do not know.
    The car beats the same pressure on disconnected or connected plugs.



    Iveco Eurocargo: Achieving 13.6 Bar Pressure in Circuits I & II - Causes & Solutions
  • #6 20037036
    Ilovescrap123
    Level 1  
    Hi has anyone fixed this issue my truck is doing the same I’ve changed the dryer for one I know works and it’s doing the same thing air builds up too much pressure then bc light comes on and keeps going till it blows a pipe HELP ITS DRIVING ME MAD
  • #7 21352874
    tibracom
    Level 1  
    >>16576330 >>16576330 Powitanie! Mam ten sam przypadek. Jak rozwiązałeś problem?

Topic summary

The discussion addresses an issue with an Iveco Eurocargo truck where the air pressure in circuits I and II reaches an abnormally high 13.6 bar, triggering a "too high BC pressure" error and confirmed by pressure gauge readings. The vehicle has had the dryer base and the four-circuit valve replaced with original Knorr parts, yet the problem persists. The original poster notes the absence of a visible pressure regulation mechanism on the dryer base, which differs from typical models that feature an adjustable screw or pressure limiting valve. Responses highlight that contamination from compressor oil can cause valve malfunction by clogging pneumatic channels, and that some dryers may lack external pressure adjustment points. One suggested adjustment involves a pressure regulation screw on certain dehumidifier models, but the poster’s dryer base lacks this feature and includes two electrical connectors, one likely for a heater. The pressure issue remains regardless of connector status. Additional reports from other users indicate similar problems with pressure buildup despite replacing the dryer with a known working unit, leading to repeated BC light activation and risk of pipe failure. The discussion implies the need to inspect for internal valve faults, contamination, or defective dryer bases without external pressure regulation, as well as verifying valve operation under set pressure conditions.
Summary generated by the language model.
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