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Underfloor Heating Pressure Drop: Urlich Oil Oven, Expansion Tank, Thermostatic Mixing Valve

mlpmlp11 32814 11
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
  • #1 17112271
    mlpmlp11
    Level 2  
    Hello.
    I have a problem with the pressure drop in underfloor heating (water in a closed system is heated by an Urlich oil oven). For some time, the pressure drops in the expansion tank by virtually 1 bar per week (about one dash each day). A week ago, a plumber came to my place and he replaced the expansion tank with a new one, so it is not the tank's fault.

    This problem has been going on for 2 months since the plumber replaced the thermostatic mixing valve for me. After a few days the pressure dropped to 0 and before I realized what had happened, the furnace walked so I suspect that from 1 day. Since then, the pressure drops and I have to allow water. To check, I turned off the inflow and outflow valve from the water distributor in the floor. Still, the pressure began to drop. So you can exclude floor installation. Only the section from the furnace, expansion tank to the distributor remains. I also looked at all the pipes and connections that are above the floor (some pipes are under the tiles) but I did not find any leakage.

    I will also add that as the oven heats, the pressure increases by about 2 lines and there are no drops. After the furnace switches off, the pressure returns to its state before switching on and when the furnace does not work after about 5 hours, the pressure begins to drop. The longer the stove does not turn on, the more pressure falls.

    Unfortunately, I am not a plumber myself and I rather do not want to do anything myself, but the plumber who made the installation for me and all the replacement lives 30 km from me and I have trouble contacting. Therefore, I am asking for advice on what else I can check or suggest to the plumber because I have already run out of ideas and the plumber also does not know what it can be because he bet on the expansion tank.

    Thank you in advance for your help.

    PS. I am sorry that I wrote so much but I wanted to describe the situation well.
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  • #2 17112499
    stanislaw1954
    Level 43  
    mlpmlp11 wrote:
    I will also add that as the oven heats, the pressure increases by about 2 lines and there are no drops. When the furnace switches off, the pressure returns to its state from before it switched on
    In my opinion, before you even change anything, hold on a bit and watch the pressure gauge, because
    mlpmlp11 wrote:
    while the oven is not operating after about 5 hours, the pressure begins to drop. The longer the stove does not turn on, the more pressure falls.
    And this is basically normal, because the temperature drops, and therefore the pressure also, unless it drops completely to 0, then it is no longer OK.
  • #3 17112548
    mirrzo

    VIP Meritorious for electroda.pl
    Or maybe water is escaping through the safety valve.
    Company Account:
    EURO-DOM
    Krótka, Elbląg, 82-300
  • #4 17112813
    mlpmlp11
    Level 2  
    stanislaw1954 wrote:
    And this is basically normal, because the temperature drops, and therefore the pressure also, unless it drops completely to 0, then it is no longer OK.

    Only in this case that for 5 years (i.e. since I have this installation) the pressure dropped by 1 bar but only once a year and here it drops every week and it has been happening for 2 months.

    mirrzo wrote:
    Or maybe water is escaping through the safety valve.

    I would also exclude a safety valve because I often watched the stove work or something was flying out of it. Also, there is no water on the floor just below it or anywhere in the area. The pipes are also dry and I didn't notice any steam coming out of them.
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  • #5 17115162
    andrzej lukaszewicz
    Level 42  
    There is nothing else but to cut off the boiler with the valves and to make a pressure test on the rest of the installation. If there is a leak, then cutting off the subsequent floor circuits, find a faulty circuit and take a closer look at it: there are no leaks on the manifold, traces of patina on brass, brown stains, etc.
    If there are no signs of leakage, the leakage may appear on the pipes in the floor. Beware of pex pipes us metrix tense after 10 years and are very fragile.
  • #6 17115893
    pablos11111
    Level 11  
    The friend is right. The safety valve may be damaged and thus spits out once and maintains water pressure once.
    Put a transparent can on the safety valve, a bottle, or observe that the valve is not wet.
    And replacing the collection vessel is just a strain on you. The vessel, if it has pressure (and this can be easily checked) will work without any problems.
  • #7 17115982
    stanislaw1954
    Level 43  
    pablos11111
    pablos11111 wrote:
    The safety valve may be damaged and thus spits out once and maintains water pressure once.
    Read carefully with understanding.
    mlpmlp11 wrote:
    I would also exclude a safety valve because I often watched the stove work or something was flying out of it. Also, there is no water on the floor just below it or anywhere in the area. The pipes are also dry and I didn't notice any steam coming out of them.
    Only pressure test of the installation (floor), as described by Kol. Andrzej Ł.
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  • #8 17116706
    mlpmlp11
    Level 2  
    andrzej lukaszewicz wrote:
    There is nothing else but to cut off the boiler with the valves and to make a pressure test on the rest of the installation. If there is a leak, then cutting off the subsequent floor circuits, find a faulty circuit and take a closer look at it: there are no leaks on the manifold, traces of patina on brass, brown stains, etc.
    If there are no signs of leakage, the leakage may appear on the pipes in the floor.


    Ok I will try to do that. I'll let you know if I can find something or not ...

    Interestingly, on Sunday evening the pressure dropped to 1bar but I could not finish the water and the stove turned on. The pressure suddenly jumped to 1.8 and it remained so until Monday morning. Then I decided that I would allow water lightly just in case (I had to go to work and did not want to worry). I admitted to 1.9 bar, which is about 100 ml and it is still used today. There are no drops, regardless of whether the oven is working or not. (although it often turns on every 5 hours. It is -6 degrees outside). In the old tank, as soon as the stove turned off (well after 1 hour), the pressure always dropped by 2 lines.
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  • #9 17117638
    VPS
    Level 25  
    I also had a signal from a customer that the pressure from the heating system was falling.
    Interestingly, as the installation was warm, the pressure did not drop. As it cooled down, the pressure dropped to 0.
    It turned out that the reason was a damaged ball valve.
    Underfloor Heating Pressure Drop: Urlich Oil Oven, Expansion Tank, Thermostatic Mixing Valve
    It often happens that when you close you open the valve handle, there is a slight leakage from the valve stem.
    Underfloor Heating Pressure Drop: Urlich Oil Oven, Expansion Tank, Thermostatic Mixing Valve
  • #10 20265200
    takitamelektron
    Level 2  
    mirrzo wrote:
    Or maybe the water is escaping through the safety valve.


    Hello,

    Thank you for all your comments because I have a similar problem as mlpmlp11 in the central heating installation [underfloor heating] and the Vitodens gas boiler.
    Water pressure drops of about 0.1 / 0.2 bar per day on the boiler pressure gauge.
    It turned out as above.
    Boiler about 10 years.
    After removing the housing, the leak from the safety valve is clearly visible:
    Underfloor Heating Pressure Drop: Urlich Oil Oven, Expansion Tank, Thermostatic Mixing Valve
    Greetings
  • #11 20265261
    piracik
    VIP Meritorious for electroda.pl
    takitamelektron wrote:
    After removing the housing, the leak from the safety valve is clearly visible:


    This in the picture is a vent.
  • #12 20265795
    takitamelektron
    Level 2  
    piracik wrote:
    takitamelektron wrote:
    After removing the housing, the leak from the safety valve is clearly visible:


    This in the picture is a vent.


    A vent, indeed.
    Nevertheless, thanks to this thread, it was possible to direct the search for a leak towards the furnace and not the central heating installation.
    Thanks again.

Topic summary

✨ The discussion revolves around a persistent pressure drop issue in an underfloor heating system powered by an Urlich oil oven. The user reports a weekly pressure drop of approximately 1 bar, which began after a plumber replaced the thermostatic mixing valve. Despite replacing the expansion tank, the problem persists. Various suggestions are made, including monitoring the pressure gauge, checking for leaks at the safety valve, and conducting a pressure test on the installation. Users emphasize the importance of inspecting all connections and valves, as well as the potential for leaks in the floor pipes, particularly PEX pipes, which can become fragile over time. The user notes fluctuations in pressure related to the operation of the heating system and mentions a previous experience with a damaged ball valve causing similar issues.
Generated by the language model.

FAQ

TL;DR: Underfloor‑heating pressure drop? "Cut off the boiler and do a pressure test"; PEX can embrittle after 10 years. Isolate loops before blaming the expansion vessel or mixing valve. [Elektroda, andrzej lukaszewicz, post #17115162]

Why it matters: This helps homeowners and installers fix floor‑heating pressure loss fast, avoid water damage, and skip unnecessary part swaps.

Quick Facts

Is it normal for my heating pressure to drop when the system cools?

Yes. When the system cools, pressure falls with temperature. Watch the gauge through a heat cycle. A drop to 0 bar is not OK. “Unless it drops completely to 0, then it is no longer OK.” Investigate if the gauge nears zero after cooling. [Elektroda, stanislaw1954, post #17112499]

How do I check if the safety valve or vent is releasing water?

Do a simple bottle test. Place a clear bottle on the safety‑valve outlet or watch for wetness after cycles. This reveals intermittent drips that are easy to miss. “Put a transparent can on the safety valve.” Replace or service the leaking component. [Elektroda, pablos11111, post #17115893]

My pressure falls mainly when the system is cool—what could cause that?

Check ball valves. One case dropped to 0 bar when cool due to a damaged ball valve. Pressure held while warm. Look for seepage at the valve stem when moving the handle. Replace the faulty valve if you find moisture. [Elektroda, VPS, post #17117638]

How do I isolate a leak in an underfloor heating system?

  1. Close the boiler isolation valves and pressure‑test the remaining installation.
  2. If pressure falls, isolate floor loops one by one to locate the faulty circuit.
  3. Inspect the manifold for patina on brass and brown stains. “As one installer put it: ‘There is nothing else but to cut off the boiler … and to make a pressure test.’” [Elektroda, andrzej lukaszewicz, post #17115162]

After replacing the thermostatic mixing valve, pressure started dropping. What should I do next?

Don’t assume the new valve is to blame. Isolate the boiler, pressure‑test, then close floor circuits to locate the loop. Check the manifold for stains or patina that indicate leakage. If none appear, the leak may be in floor pipes. [Elektroda, andrzej lukaszewicz, post #17115162]

Is a weekly 1 bar pressure loss normal in a closed loop?

No. A user reported ~1 bar per week and replacing the expansion vessel didn’t solve it. Close the floor‑loop valves and watch pressure. If it still drops, the leak lies between the boiler, vessel, and distributor, not in the floor loops. [Elektroda, mlpmlp11, post #17112271]

I’m losing about 0.1–0.2 bar per day. Where should I look first?

Open the boiler casing and inspect internal components for moisture. One case with 0.1–0.2 bar/day loss revealed a visible leak inside the boiler. Focus on the vent or nearby fittings, and repair the source. [Elektroda, takitamelektron, post #20265200]

How do I verify the expansion vessel before replacing it?

Check its precharge and condition rather than swapping it blindly. If the vessel has the correct pressure, it will work. “The vessel, if it has pressure … will work without any problems.” Replace only if the precharge fails or the bladder ruptures. [Elektroda, pablos11111, post #17115893]

What visual signs on the manifold suggest a leak?

Look closely for green patina on brass and brown stains around joints. These deposits indicate prolonged weeping. If present, service the affected fittings or loop connection. If absent, suspect hidden leaks in floor pipes. [Elektroda, andrzej lukaszewicz, post #17115162]

My gauge rises during firing and falls after shutdown. Is that normal?

Yes. Heating increases temperature and pressure. After the burner stops, pressure returns to the prior level as water cools. Troubleshoot only if it later drifts toward zero or needs frequent top‑ups. [Elektroda, stanislaw1954, post #17112499]

Could old PEX in the floor be the hidden culprit?

Yes. Some PEX lines can become fragile around the 10‑year mark. That raises the risk of small, hidden leaks in the floor. If manifold signs are clean, pressure‑test loops to find the suspect circuit. [Elektroda, andrzej lukaszewicz, post #17115162]

How can I monitor intermittent leaks when I’m not watching the boiler?

Use the clear‑bottle method on the safety‑valve outlet. It catches brief spits that evaporate unnoticed. “The safety valve may be damaged and thus spits out once.” If liquid collects, service or replace the component. [Elektroda, pablos11111, post #17115893]

Inside the boiler, which part is often mistaken for the safety valve?

The automatic air vent. In a reported case, a photographed “safety valve” was actually the vent. If the vent is wet, it’s leaking and needs attention. Correct identification speeds repair. [Elektroda, piracik, post #20265261]
Generated by the language model.
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