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Is It Safe to Hard-Wire an AC Input SSR for Automatic Shop-Vac Control in Garage?

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  • #1 21684080
    Dashiell Hall
    Anonymous  
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  • #2 21684081
    David Ashton
    Anonymous  
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  • #3 21684082
    Dashiell Hall
    Anonymous  
  • #4 21684083
    David Ashton
    Anonymous  
  • #5 21684084
    David Ashton
    Anonymous  
  • #6 21684085
    Dashiell Hall
    Anonymous  
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  • #7 21684086
    David Ashton
    Anonymous  
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  • #8 21684087
    David Ashton
    Anonymous  
  • #9 21684088
    Dashiell Hall
    Anonymous  
  • #10 21684089
    David Ashton
    Anonymous  
  • #11 21684090
    Dashiell Hall
    Anonymous  
  • #12 21684091
    Dashiell Hall
    Anonymous  
  • #13 21684092
    David Ashton
    Anonymous  

Topic summary

The discussion addresses the safety and feasibility of hard-wiring an AC input solid state relay (SSR) to automatically control a shop vacuum in a garage when power tools are turned on. The original SSR (ThermoSense SSR-A1241, 41A) requires 240V control voltage and is not suitable for detecting current draw from tools to switch the vacuum. Instead, a current sensing relay or current sensor is recommended to detect when any tool is powered on by sensing live wire current. The current sensor outputs a low voltage proportional to current, requiring rectification, amplification, and a comparator circuit to drive the SSR input. Alternatively, a current sensing switch with a built-in relay output (rated 0.5A at 240VAC) can directly control the SSR without additional electronics. Looping the live wire through the sensor coil increases sensitivity by effectively doubling the sensed current. The shop vac is rated at 1250W, tools range from 300W to 1200W, and each tool is on a 13A fuse with a 16A circuit breaker protecting the circuit. The solution avoids voltage drop issues and ensures the vacuum only runs when a tool is active. The current sensing switch approach is cost-effective (~£20-£30) and practical for this application, though care must be taken to stay within sensor current ratings and ensure proper wiring with earth and isolators. The discussion includes links to suitable SSRs and current sensing switches and emphasizes the need for proper electrical safety and compliance with local regulations.
Summary generated by the language model.
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