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Defro Duo Uni 35kW Boiler: Choosing Inflow Pipe Diameter for 6-8 Circuit Manifolds in 240m² Home

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What pipe diameter should I use for the supply lines to three radiator manifolds in a 240 m² house with 6–8 circuits per manifold and a 35 kW Defro Duo Uni boiler?

Size the manifold supply by the total heat load, not by the number of circuits: the listed radiators add up to about 30.2 kW, which needs roughly 1300 l/h flow [#9814017] For that main branch, 25 mm inside-diameter pipe is only near the limit, so the recommended feed/boiler connection is 28 mm copper [#9814017] If you insist on PEX to the manifolds, one reply suggested 25 mm as the minimum, but warned that PEX is not preferred for a solid-fuel boiler manifold feed [#9809363] From each manifold to individual radiators, 16 mm tube is enough in most cases, while larger radiators around 2000 W may need 20 mm PEX [#9808259][#9812243][#9814017]
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  • #1 9807616
    Anonymous
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  • #2 9808259
    CEZAR67
    Level 11  
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    niedzwiadek204 wrote:
    Hello!
    I am building a central heating and hot water system at home, I have a problem with choosing the diameter of the inflow pipes as for the manifolds, the manifold will produce about 6-8 circuits for radiators without underfloor heating, there will be 3 manifolds throughout the house, the pipes connecting the manifold with radiators are 20mm PEX
    A one-story house 240m ^ 2, including two rooms in the attic, Defro Duo Uni boiler 35kW

    I will try to advise you, first of all, why such a thick pipe for radiators, if each radiator separately from the manifold, a diameter of 16-18 mm is enough. For risers, if steel is one inch or copper 28mm, I have been doing this for many years and my thighs do not complain.
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  • #3 9809363
    kabee84

    Level 24  
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    CEZAR67 wrote:

    I will try to advise you on something, first of all, why such a thick pipe for radiators, if each radiator separately from the manifold, a diameter of 16-18 mm is enough. For risers, if steel is one inch or copper 28mm, I have been doing this for many years and my thighs do not complain.

    First, what risers if a one-story building? 28 risers to two rooms in the attic?

    Second: why 28 ???? I can understand it within the boiler, but 28 risers? Complete nonsense.


    Back to the topic. In Sweden, no construction manager would endorse an installation that you picked out for yourself. Well, but when you ask, I will answer:
    - 16mm tubes are more than enough from the manifold to the individual radiators
    -to individual manifolds, I would not give pex for a solid fuel boiler, but if you insist and do not care about safety, give the tube 25.
    - copper 28 within the boiler, unless you want to carve steel, it is usually 1 1/4 "..
    Company Account:
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  • #4 9809698
    Anonymous
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    #5 9812243
    nikt_ważny
    Level 17  
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    The diameters depend on the power of the installation.
    The scheme is acceptable in total - I allowed myself to make a few corrections.
    Most of them are only for the better readability of this diagram.
    In this diagram, you have a four-way valve, don't regret the diameter here. (Generally the diameter as the boiler connection, but you can slightly reduce it because such large four-way valves are quite expensive)
    On the other hand, the diameter of the manifolds depends on the power that this installation is to give to the radiators.
    The diameter of the connections is also recommended for the container. (Of course, it can be slightly reduced, but also in moderation)
    With this pex ?16 it is true, but you have to be aware that really large radiators can have problems.
    Defro Duo Uni 35kW Boiler: Choosing Inflow Pipe Diameter for 6-8 Circuit Manifolds in 240m² Home
  • #6 9812482
    Anonymous
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    #7 9812540
    nikt_ważny
    Level 17  
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    OKAY
    It would be good if you gave the power of the radiators and not their dimensions.
    It will just be faster to calculate the diameters. (I will not have to search the net)
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  • #8 9813624
    Anonymous
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    #9 9814017
    nikt_ważny
    Level 17  
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    So:
    the first splitter is 11209 W.
    the second is 7921 W. and the third is 11059 W.
    total 30,189 W. and flow on main branch needs approx. 1300 l / ha. 25 mm pipe (inside diameter) allows flow of approx. 1500 to 1600 l / h at 0.8 m / s.
    You have no other option than 28mm copper.
    Obviously those few heaters that are around 2000W. you need to connect with a "pex" pipe ?20 mm because ?16 allows about 1900 W.
  • #10 9814809
    Anonymous
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    #11 9814890
    nikt_ważny
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    The reservoir has room for the temperature sensor (in your case, this hole is in the center)
    The CO sensor is mounted on the flow.
    Optionally, there is a weather sensor and a room thermostat.
    The sensors are "clip-on" or as "immersion probes" - but this largely depends on the manufacturer of the controller.
    For applications in small domestic boiler houses, the former are rather used.
    In the case of poorly "equipped" controllers, differential thermostats are used to avoid cooling down the hot water.
    Well ... but here you would have to write something about the driver you have.
    Usually, in the driver documentation there is an exemplary connection diagram.
    If, however, it was not - ask on the forum.
    Colleagues will probably tell you.

    ps. Temp. DHW is 55 ° C, but you can set it in your home as you like.
    Temp. CO depends on the outside temperature and the preferences of the household.
    The four-way valve allows you to set the temperature on the indoor installation
    and that's why it is so "cool" that it allows you to maintain a different temperature on the boiler and a different temperature on the internal installation and the controller should "keep an eye on" all this.
  • #12 9815245
    Anonymous
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  • #13 9815267
    nikt_ważny
    Level 17  
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    Yes, for a full house, it's better not to.
    the pump should also be "counted" (there is a formula for calculating the pump capacity). Best check by trial and error.
    The ideal pump is with smooth speed control, but it can also be set normally.
    Probably it will be in the middle range.
    Avoid maximum speed - why should you listen to the noise of the installation at night?
  • #14 9816612
    Anonymous
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  • #16 9897117
    nikt_ważny
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    niedzwiadek204 wrote:
    Where to install diaphragm expansion vessels? on the water inlet to the tank? on the return what and in what position they should be

    Defro Duo Uni 35kW Boiler: Choosing Inflow Pipe Diameter for 6-8 Circuit Manifolds in 240m² Home
    Not really "qumam" about this "CO" return - the installation is, after all, an open system, so the vessel at the top is suitable for installation.
    You can only put (and should) the vessel in front of the "boiler". according to posted picture.
    The position will arise by itself, depending on the vessel used (most often it is hung from the bottom - this way the appropriate part is flooded with water and you do not have to worry that there is air in this undesirable part)
  • #17 9897672
    Anonymous
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  • #19 10016722
    KyjoNo
    Level 10  
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    Hello

    I have one question about the pump and gravity valve system, shouldn't it be on the return? Apparently this increases the service life.

    PS

    For laymen, a legend of symbols would be useful
  • #20 10032188
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    #21 10032633
    niceshoko
    Level 12  
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    niedzwiadek204 wrote:
    Which means that the heater's power is, for example, 2000W at a temperature of 75/65/20

    This means that with a supply temperature equal to Tz = 75 * C and a return Tp = 65 * C, your radiator achieves a power of Q = 2000W. These are the so-called design temperatures assumed when designing the central heating system and 20 * C - room temperature.
    PS.
    As for the diagram, I would consider the EA type anti-contamination valve at least as shown in the diagram below
    Defro Duo Uni 35kW Boiler: Choosing Inflow Pipe Diameter for 6-8 Circuit Manifolds in 240m² Home
  • #22 10037606
    Anonymous
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  • #23 10037757
    niceshoko
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    If you want to have the regulation, it is for the BA boiler room, but it is quite a cost (the 1/2 "BA2760 valve from Danfos is about PLN 900). However, if you want, you can install an EA valve (the cost of such a valve also from Danfos is max 40 PLN).
  • #24 10039538
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  • #27 10143623
    mirrzo

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    niedzwiadek204 wrote:

    and I would like to have such power at 75/5/26, for example.


    How do you want to achieve these parameters?
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    mirrzo

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    So.
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Topic summary

✨ The discussion revolves around selecting the appropriate inflow pipe diameter for a central heating system using a Defro Duo Uni 35kW boiler in a 240m² one-story home with 6-8 radiator circuits. Participants suggest that 16-20mm PEX pipes are generally sufficient for connecting radiators to manifolds, while larger diameters (25-28mm) may be necessary for the main supply lines to accommodate the total heating load. The total power requirement for the radiators is calculated to be approximately 30,189W, necessitating careful consideration of pipe sizes to ensure adequate flow rates. The use of copper pipes is recommended for connections to the boiler, and the installation of temperature sensors and expansion vessels is discussed. Various schematic diagrams are shared for clarity, and the importance of proper pump selection and configuration is emphasized.
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FAQ

TL;DR: A 28 mm copper main moves about 1 500–1 600 L/h at 0.8 m/s [Elektroda, nikt_ważny, post #9814017]; “use 16 mm to each radiator” [Elektroda, kabee84, post #9809363] Follow design temps 75/65/20 for output sizing.

Why it matters: Correct diameters keep flow noise low, pumps smaller, and the 35 kW boiler within safe ΔT limits.

Quick Facts

• 25 mm internal pipe ≈ 1 500–1 600 L/h at 0.8 m/s [Elektroda, nikt_ważny, post #9814017] • 16 mm PEX branch safely feeds ≈ 1.9 kW radiator load [Elektroda, nikt_ważny, post #9814017] • Grundfos ALPHA2 25-60: 0.05–3.3 m³/h, 6 m max head [Grundfos Datasheet, 2023] • EA backflow valve ~PLN 40; BA valve ~PLN 900 [Elektroda, niceshoko, post #10037757] • 75/65/20 °C = supply/return/room design temps [Elektroda, niceshoko, post #10032633]

What pipe diameter should I run from the 35 kW Defro Duo Uni boiler to a 6–8-circuit manifold?

Use 28 mm copper (≈25 mm ID). It carries up to 1 600 L/h, enough for three manifolds totalling 30 kW at ΔT = 10 K [Elektroda, nikt_ważny, post #9814017]

Can I substitute PEX for copper between a solid-fuel boiler and the manifolds?

Avoid PEX near a solid-fuel boiler; high flue-gas surges can exceed 95 °C and soften the tube. If you insist, limit to 25 mm PEX after a mixing valve and thermal safety loop [Elektroda, kabee84, post #9809363]

How much flow does a 30 kW radiator load need?

At ΔT = 20 K the flow is Q = 30 kW / (4.19 kJ kg⁻¹ K⁻¹ × 20 K) ≈ 360 L/h. At ΔT = 10 K—as in the forum example—you need about 720 L/h [ASHRAE, 2017].

Is a 22 mm copper riser enough for six 600 × 1 400 mm V22 panels?

Yes. Six such panels draw roughly 14 kW. A 22 mm tube moves ≈ 1 000 L/h at 1 m/s, matching the demand [Elektroda, kabee84, post #10408537]

Which pump and speed setting suit a 240 m² single-storey house?

Grundfos ALPHA2 25-60 covers 0.05–3.3 m³/h. Start with AUTOADAPT or mid-range (stage 2); avoid max to cut noise [Elektroda, nikt_ważny, #9815267; Grundfos Datasheet, 2023].

Where do I mount temperature sensors for CH and DHW?

Clip the CH sensor on the flow pipe; insert the DHW probe in the cylinder’s mid-level well. Add outdoor and room probes if the controller supports them [Elektroda, nikt_ważny, post #9814890]

How should diaphragm expansion vessels be installed?

Place the vessel on the boiler return before the pump; hang with the diaphragm down so air stays at the top. In open-vent systems add an upper vessel for safety [Elektroda, nikt_ważny, post #9897117]

What does 75/65/20 °C printed in radiator tables mean?

75 °C supply, 65 °C return, 20 °C room. The quoted output only applies at those three temperatures [Elektroda, niceshoko, post #10032633]

How do I recalculate radiator output for 75/65/26 °C rooms?

Multiply catalogue output by (ΔT_new/ΔT_cat)¹·³, where ΔT = (mean water temp – room temp). For 75/65/26 °C, ΔT_new = 44 K; catalogue ΔT = 55 K, so 2000 W × (44/55)¹·³ ≈ 1 460 W [“Radiator Sizing Guide”].

What is the advantage of an EA or BA anti-pollution valve?

EA stops back-siphon of domestic water for ≈ PLN 40; BA adds pressure regulation and test ports but costs ≈ PLN 900 [Elektroda, niceshoko, post #10037757]

Edge case: what happens if the main pipe is undersized by one DN?

Velocity can exceed 1.5 m/s, causing hiss, erosion corrosion, and pump power rise by ≈ 50 % [CIBSE Guide G, 2014].

Three-step method to size a heating pipe quickly?

  1. Sum radiator watts on the branch.
  2. Convert to flow: L/h = Watts / (ΔT × 4.19).
  3. Choose the smallest tube giving velocity ≤ 1 m/s in sizing charts. This matches industry practice [Elektroda, nikt_ważny, post #9814017]
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