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When is Inrush Current Considered? Direct Start Engine, 5kW, 3 Phase, 0.8 Factor, 400V, Bm 10A

tomek1944 12645 17
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  • #1 16857221
    tomek1944
    Level 7  
    Hello to all forum members!
    I have a question like this:
    We have a direct start engine and some current consumed there:
    Let it be 5 kW. 3 phase. factor 0.8. U-400V
    The engine will take 9 and mper that rating plate , a le boot more.
    Let's take 6 times a factor of 4.
    So 13.5 and inrush current.
    I put on a Bm 10 A and choose a cable that will last 10 A.
    Suppose 1 mm 2 .
    In the book by Mr. Markiewicz there was such a relationship that the fuse * 1.6 is to be smaller than the short-term load capacity of the cable, i.e. 145 percent of the long-term load capacity:
    Let us assume that our cable has a long-term load capacity of 10 A , i.e. 1.6x10
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  • #2 16857243
    zdzichra
    Level 32  
    First of all, it depends on how long this section of duct is. The longer the section, the more heat is released on it. The recommendations are general, no one plays in specific cases.
  • #3 16857257
    tomek1944
    Level 7  
    zdzichra wrote:
    First of all, it depends on how long this episode is. The longer the episode, the more heat is released on it. The recommendations are general, no one plays in detailed cases. The guidelines are made for it to work.


    I do not know how long, I want to know when I, as an ordinary electrician, should take into account the starting current when choosing a cable. I just don't know what it depends on, engine switching cycles. ?
    Do I always have to fulfill the relationship (bm * 1.6
  • #4 16857309
    zdzichra
    Level 32  
    tomek1944 wrote:
    Do I always have to fulfill the relationship (bm * 1.6
  • #5 16857323
    tomek1944
    Level 7  
    zdzichra wrote:
    tomek1944 wrote:
    Do I always have to fulfill the relationship (bm * 1.6
  • #6 16857386
    zdzichra
    Level 32  
    Yes, because the purpose of the cartridge is to protect the cable
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  • #7 16857416
    Strumien swiadomosci swia
    Level 43  
    tomek1944 wrote:
    And now, when I attach it once a day, it is known that I will choose a thin wire, even this 1 mm2, and if I would attach it every 2 minutes, what then?


    This will count the average current for the period.
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  • #8 16857450
    zdzichra
    Level 32  
    Yes, and in a moment it will come out that this motor needs to be turned on more often and what? New cables? I always count the cables against the starting current, I take it as a long-term load and I know that the topic will not come back in the form of burned wires or anything else. A bit more expensive (thicker cables) but restful sleep - priceless :D
  • #9 16857756
    Miniax
    Electrician specialist
    Interesting to me, but where did my colleague get the starting current of 13.5 A for a 5 kW motor with direct starting? Just as I do not understand how the author wants to protect this engine with such a "fuse", at best, after a few starts, such BMa will burn out.

    First of all, you need to know what the motor overload protection is and what is the short-circuit protection ...

    However, when it comes to the frequency of starts, the author should take into account whether the start-up is light or heavy, because it has a significant impact on the load on the cables and protections.

    I recommend that you read the document, these are the basics:

    http://www.zue.pwr.wroc.pl/download/lab_urzadzen/12.pdf


    zdzichra wrote:
    Yes, and in a moment it will turn out that this engine needs to be turned on more often and what? New wires? I always count the cables against the starting current, I take it as a long-term load and I know that the topic will not come back in the form of burnt wires or anything. A little more expensive (thicker wires) but a good night's sleep - priceless :D


    A colleague seriously for the 5.5 kW engine uses 25 mm ^ 2 cables?
  • #10 16858200
    tomek1944
    Level 7  
    [quote = "Miniax"] Interestingly enough, where did my colleague get the starting current of 13.5 A for a 5 kW motor with direct starting? Just as I do not understand how the author wants to protect this engine with such a "fuse", at best, after a few starts, such BMa will burn out.

    First of all, you need to know what the motor overload protection is and what is the short-circuit protection ...

    However, when it comes to the frequency of starts, the author should take into account whether the start-up is light or heavy, because it has a significant impact on the load on the cables and protections.

    I recommend that you read the document, these are the basics:

    http://www.zue.pwr.wroc.pl/download/lab_urzadzen/12.pdf

    Since when does the fuse protect the engine? And how do I put on a delayed cartridge that is supposed to burn?

    I've seen this reading.
    If we have the rated current of this motor 9A, how do we calculate the starting current?
    I think the rated current times the times (let it be an induction motor 6-8)
    By a starting factor of 2-4 depending on the size of the engine - but 5 kW is a motor.
    And I count the starting current.
    9 * 6/4 = 13.5 Amps
    I choose Fuses higher degree, i.e. 16, and I choose the cable.

    How can you move the engine every now and then with heavy starting? Dtr prohibits it. In many cases, in high-power engines, starting is given every hour as many times as possible.
    We are talking about a 5 kW engine all the time, it will not have a heavy start.
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  • #11 16858224
    Krzysztof Kamienski
    Level 43  
    tomek1944 wrote:
    We are talking about a 5 kW engine all the time, it will not have a heavy start.
    Who said that? Automatic washmachine ? Is a mobile crane? The word is not about the nature of the driving machine, that is, the nature of the load mechanical - pump, fan, compressor or other devil? Buddy, even an engine in a toy car may start hard or not, depending on the construction of the transmission and the power selected for the weight of the "vehicle". Engine power has nothing to do with it. as you do so far.
  • #12 16858371
    Anonymous
    Anonymous  
  • #13 16858686
    tomek1944
    Level 7  
    wieslaw.siczek wrote:
    tomek1944 wrote:
    The motor will draw 9 amps rated but start amps more.
    Let's take 6 times a factor of 4.
    So 13.5 amps inrush current.


    tomek1944 wrote:
    If we have the rated current of this motor 9A, how do we calculate the starting current?
    I think the rated current times the times (let it be an induction motor 6-8)
    By a starting factor of 2-4 depending on the size of the engine - but 5 kW is a motor.
    And I count the starting current.
    9 * 6/4 = 13.5 Amps

    9A * kr / kr =?

    Typical motor 5.5kW 1440rpm, rated current 10A at 400V, starting multiplicity of 7.3, starting current 73A ...

    This value flows through the windings until the rotor reaches half speed, around 720rpm, only after that the current value starts to decrease ...

    When is Inrush Current Considered? Direct Start Engine, 5kW, 3 Phase, 0.8 Factor, 400V, Bm 10A

    If you accelerate something for 5 seconds, then 70A flows for at least half of this time ... These are to be endured by the selected protections and cables. 1mm2 to 5.5kW?




    And did you forget about the starting rate?
    Added after 3 [minutes]:
    Krzysztof Kamienski wrote:
    tomek1944 wrote:
    We are talking about a 5 kW engine all the time, it will not have a heavy start.
    Who said that? Automatic washmachine ? Is a mobile crane? The word is not about the nature of the driving machine, that is, the nature of the load mechanical - pump, fan, compressor or other devil? Buddy, even an engine in a toy car may start hard or not, depending on the construction of the transmission and the power selected for the weight of the "vehicle". Engine power has nothing to do with it. as you do so far.



    We make the start-up dependent on the machine. I write about the engine, you about the machine.
    The electrode is a forum of scientists themselves and I am asking for a simple thing, even the formula is not known to calculate the start-up.

    The engine itself is simple that it will have a light start. And I'm not asking for the type of boot.
    only when you take this current into account whether the motor is turned on once a day or every 20 minutes, you know that I will not choose the same wire
  • #14 16859156
    djlukas
    Level 27  
    My friend, the specificity of the drive, i.e. what and when to be driven, tells us how often the start-up will be made and we secure the entire installation in this respect.

    It is normal that when the specifications of the machine come out that it will be turned on once a day, one start-up is a problem for us. I'm not talking about the voltage drop and the motor getting stuck with too thin wires.
  • #15 16859159
    tomek1944
    Level 7  
    djlukas wrote:
    My friend, the specificity of the drive, i.e. what and when to be driven, tells us how often the start-up will be made and we secure the entire installation in this respect.

    It is normal that when the specifications of the machine come out that it will be turned on once a day, one start-up is a problem for us. I'm not talking about the voltage drop and the motor getting stuck with too thin wires.


    So when to consider starting up, always?
  • #16 16859221
    Miniax
    Electrician specialist
    tomek1944 wrote:

    Since when does the fuse protect the engine? And how do I put on a delayed cartridge that is supposed to burn?


    Always ;)

    tomek1944 wrote:

    I've seen this reading.


    Seeing is not understanding. If a colleague had understood, this topic would not have arisen - the appendix I provided earlier contains all the necessary information on: overload protection, short-circuit protection and selection of wires. What more information does your colleague need?
    tomek1944 wrote:

    If we have the rated current of this motor 9A, how do we calculate the starting current?
    I think the rated current times the times (let it be an induction motor 6-8)
    By a starting factor of 2-4 depending on the size of the engine - but 5 kW is a motor.
    And I count the starting current.
    9 * 6/4 = 13.5 Amps
    I choose Fuses higher degree, i.e. 16, and I choose the cable.


    A colleague does not understand the definition of the inrush rate.

    The starting factor is a characteristic of the engine given in its specification:

    http://www.motors.celma.pl/Offer/2SIE112M2A,1525

    For example, this engine has a start-up rate of 9, therefore it consumes more than 93 A when starting.

    tomek1944 wrote:

    How can you move the engine every now and then with heavy starting? Dtr prohibits it. In many cases, in high-power engines, starting is given every hour as many times as possible.


    The phrase "every now and then" is a relative concept. In the document I attached earlier, the alpha factor is given, depending on the frequency and severity of the start.
    tomek1944 wrote:

    We are talking about a 5 kW engine all the time, it will not have a heavy start.


    I can see that my friend has information about the new laws of physics, because I have never heard that a small engine could not have a hard start.

    tomek1944 wrote:


    So when to consider starting up, always?


    Yes, but it is necessary to know the type of drive operation and the frequency of starts, because while the starting current for a given motor is always the same, the starting time may be different depending on its operating conditions, and that is important.
  • #17 16859298
    tomek1944
    Level 7  
    For example, this engine has a start-up rate of 9, therefore it consumes more than 93 A when starting.

    I don't understand why you don't divide this current by the inrush factor.
  • #18 16859363
    Miniax
    Electrician specialist
    tomek1944 wrote:
    For example, this engine has a start-up rate of 9, therefore it consumes more than 93 A when starting.

    I don't understand why you don't divide this current by the inrush factor.


    I do not understand where the colleague got the division by the starting factor?

    As already mentioned, the starting factor is the ratio of the starting current to the rated current of the motor and it is a design feature of the motor.

    There is no division there.

    The starting current for a given motor is ALWAYS the same and it is exactly for a squirrel-cage motor:
    rated current x inrush factor = inrush current.

    This is the simplest possible formula.

    Even one of my colleagues had previously uploaded a nice current-torque graph during start-up.

    If a colleague does not believe it, I recommend the oscilloscope, motor and measurement.

Topic summary

The discussion revolves around the considerations for inrush current when selecting cables for a direct start 5 kW, 3-phase motor operating at 400V with a power factor of 0.8. The initial query highlights the calculated inrush current of 13.5 A based on a starting factor of 4. Forum members debate the importance of accounting for inrush current in cable selection, emphasizing that the cable must withstand both long-term and short-term load capacities. The conversation also touches on the significance of the motor's starting characteristics, the frequency of starts, and the appropriate fuse ratings to protect the motor and cables. Various opinions are shared regarding the adequacy of a 1 mm² cable for this application, with some suggesting thicker cables for safety and reliability.
Summary generated by the language model.
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