logo elektroda
logo elektroda
X
logo elektroda

Vaillant Gas Boiler Pressure Issue: Drops to 0 in 2-3 Days, Adding Water & Air - 18yr Old Model

euterpi2 34401 17
Best answers

Why does my Vaillant boiler lose pressure to 0 in 2–3 days, and where is the water going?

Your boiler is losing water somewhere, and the main things to check are the expansion vessel precharge, the safety valve, and a hidden leak or cracked primary heat exchanger [#17146338][#17146111][#17146507] With the boiler drained and the water side empty, measure the diaphragm vessel air pressure at the valve; it should be about 0.75 bar, and many users pump it to 0.9–1.0 bar before refilling the system to about 1.4 bar cold [#17146338] If the expansion vessel is underinflated, heating can raise pressure too much and open the safety valve, which may discharge water unnoticed if its outlet goes to a drain [#17146338][#17146111] Because your pressure also falls even when the boiler is not heating, a hidden leak in the installation or a cracked/unsealed heat exchanger is also plausible [#17146507][#17146570] On an 18-year-old boiler, one reply notes that if the exchanger is the problem, replacing the boiler may be more practical than repairing a hard-to-source old part [#17146570]
Generated by the language model.
ADVERTISEMENT
Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
  • #1 17146091
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    I warmly welcome. My problem is that the boiler does not hold pressure. For some time I have been observing that the pressure drops to 0 within 2-3 days. Initially, I was pumping air to 1 bar and for some time it was ok, after which it was falling towards 0, it was happening faster and faster. I started adding water trying to keep the 1 bar value. After warming up, the temperature remains in the range of 1, 5-1.7 bar. The problem is that despite adding water, the pressure keeps dropping. What happens with this air and water. If it goes down to 0 and I slightly unscrew the valve in the membrane, it hisses, so the air is, what about water, I add and add, and where is it. I do not observe leaks only once I heard the safety valve in the nobility for a moment. I mention that I have no idea about this boiler, I bought it together with the house, is already 18 years old, will anyone suggest something?
  • ADVERTISEMENT
  • #2 17146111
    daro31ie
    Automation specialist
    Posts: 2425
    Help: 366
    Rate: 645
    Buddy, if there are no visible defects, then from the safety valve. Check if it has an output connected to the duct
  • #3 17146338
    BUCKS
    Level 39  
    Posts: 3820
    Help: 536
    Rate: 1084
    euterpi2 wrote:
    I started adding water trying to keep the 1 bar value. After warming up, the temperature remains in the range of 1, 5-1.7 bar.

    With the correct air pressure in the expansion vessel, the difference in boiler water pressure between a cold boiler and a heated one is usually around 0.2-0.3 bar.
    From what you write, your pressure jumps by 0.5-0.7 bar, which suggests that you have too low air pressure in the diaphragm vessel and as a result of heating the water in the system, the pressure on the boiler increases, and if it exceeds 2.5 bar can trigger a safety valve and hence water loss. If the safety valve is connected directly to the sewer with a hose, you may not know that there was water dripping.

    First of all, I suggest ruling out the problem of too low pressure in the diaphragmatic vessel.
    The pressure is checked on an empty boiler after draining the water but with the drain valve open.
    Its value should be 0.75 bar, although I personally pump to 0.9-1.0 bar and then fill the installation with water up to 1.4 bar according to the boiler pressure gauge. After heating the water, the boiler water pressure is 1.6-1.7 bar.
  • ADVERTISEMENT
  • #4 17146384
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    daro31ie wrote:
    Buddy, if there are no visible defects, then from the safety valve. Check if it has an output connected to the duct

    There is no drain to the sewage system. Maybe the water on the hot valve will evaporate and there is no trace?
  • ADVERTISEMENT
  • #5 17146390
    daro31ie
    Automation specialist
    Posts: 2425
    Help: 366
    Rate: 645
    euterpi2 wrote:
    daro31ie wrote:
    Buddy, if there are no visible defects, then from the safety valve. Check if it has an output connected to the duct

    There is no drain to the sewage system. Maybe the water on the hot valve will evaporate and there is no trace?

    Buddy, if not a drain, such a leak would be visible.
    Do you have an open or closed installation?
  • #6 17146401
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    BUCKS wrote:
    euterpi2 wrote:
    I started adding water trying to keep the 1 bar value. After warming up, the temperature remains in the range of 1, 5-1.7 bar.

    With the correct air pressure in the expansion vessel, the difference in boiler water pressure between a cold boiler and a heated one is usually around 0.2-0.3 bar.
    From what you write, your pressure jumps by 0.5-0.7 bar, which suggests that you have too low air pressure in the diaphragm vessel and as a result of heating the water in the system, the pressure on the boiler increases, and if it exceeds 2.5 bar can trigger a safety valve and hence water loss. If the safety valve is connected directly to the sewer with a hose, you may not know that there was water dripping.

    First of all, I suggest ruling out the problem of too low pressure in the diaphragmatic vessel.
    The pressure is checked on an empty boiler after draining the water but with the drain valve open.
    Its value should be 0.75 bar, although I personally pump to 0.9-1.0 bar and then fill the installation with water up to 1.4 bar according to the boiler pressure gauge. After heating the water, the boiler water pressure is 1.6-1.7 bar.

    Outflow to the sewer is not the question of what happens to water and air if the pressure flies to zero even when the boiler is not heating. What can be the consequences if I miss and turns on at a pressure of 0. What did you recommend to do after the heating season?

    Added after 6 [minutes]:

    daro31ie wrote:
    euterpi2 wrote:
    daro31ie wrote:
    Buddy, if there are no visible defects, then from the safety valve. Check if it has an output connected to the duct

    There is no drain to the sewage system. Maybe the water on the hot valve will evaporate and there is no trace?

    Buddy, if not a drain, such a leak would be visible.
    Do you have an open or closed installation?

    I do not get twisted which means open and closed
  • #7 17146440
    BUCKS
    Level 39  
    Posts: 3820
    Help: 536
    Rate: 1084
    euterpi2 wrote:
    Outflow to the sewer is not the question what happens with water and air if the pressure flies to zero even when the boiler is not heating

    Pressure drop means water loss. Maybe you have pipes under the plaster and the leak is hidden from your eyes.
    Besides, you write that you do not know each other, you could have missed something.
    It can upload a photo with a view of all the pipes coming to the boiler and give the exact, full symbol of your boiler. The model sticker is after opening the flap with electronics, when you see the circulating pump and the rest of the tubes in the middle of the boiler housing.

    euterpi2 wrote:
    What did you recommend to do after the heating season?

    Since every few days you have a pressure drop to 0, I would check it now.
    For this you need a car pressure gauge and a car pump and you can do it yourself, so you don't need a service technician but you can't have 2 left hands ;)
  • #8 17146506
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    I don't see much information here, what is in the pictures. I do not have documentation.
    Attachments:
    • Vaillant Gas Boiler Pressure Issue: Drops to 0 in 2-3 Days, Adding Water & Air - 18yr Old Model IMG_20180403_163504.jpg (2.83 MB) You must be logged in to download this attachment.
    • Vaillant Gas Boiler Pressure Issue: Drops to 0 in 2-3 Days, Adding Water & Air - 18yr Old Model IMG_20180403_163448.jpg (2.82 MB) You must be logged in to download this attachment.
  • Helpful post
    #9 17146507
    gasak
    Level 19  
    Posts: 249
    Help: 20
    Rate: 67
    Symptoms may indicate a cracked / unsealed heat exchanger. Drips do not drip but during boiler operation more escapes and water simply evaporates and escapes with flue gas.
  • Helpful post
    #10 17146570
    BUCKS
    Level 39  
    Posts: 3820
    Help: 536
    Rate: 1084
    euterpi2 wrote:
    I don't see much information here, what is in the pictures.

    This is a vintage model, because I look at your photos like a calf on a painted gate ;)

    It looks like this is a 1-function boiler, because I cannot see the water inlet and outlet for hot water
    It can be, as Gasak writes, that the primary exchanger is defective.
    In this case, it is more likely to replace the boiler with a new condensing boiler, because the exchangers are expensive, in addition to such a monument there may be a problem with getting it, and from a demobil I would not risk it.
    The sticker suggests that the last German review was in 1999 and we have 2018, so replacing the boiler with a new one is justified.
    The new boiler means a modification of the connections, a modification of the chimney liner, so these are additional costs that you need to consider.
  • #11 17146658
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    Thanks for the feedback, I have a second inheritance in the garage, maybe I will find the right master as a last resort. As for the chimney liner, it will probably not be a problem because straight from the boiler there is a copy and the outlet outside. Just tell me what the consequences can be, as at 0 the boiler will start
  • #12 17147021
    gasak
    Level 19  
    Posts: 249
    Help: 20
    Rate: 67
    I do not know what this particular boiler is like, but in those I dealt with there was protection and prevented work at zero pressure.
  • ADVERTISEMENT
  • #13 17147064
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    Thanks for the help
  • #14 17147123
    BUCKS
    Level 39  
    Posts: 3820
    Help: 536
    Rate: 1084
    gasak wrote:
    but in those I dealt with there was security and prevented work at zero pressure

    I have a Vaillant VUW from the 2-5 series, which is the model I associate with 2002-2004 but I know nothing about the safety device blocking the boiler operation in the absence of water pressure, so I doubt that the author's antique boiler should have such goodies. I will sooner believe this in new models with electronic pressure measurement.
    If the circulation pump switches on in the absence of water then the pump can be bought. I don't know how the temperature sensors will react, but in theory you can burn the primary exchanger.
    In total, I do not know, because I never turned on the boiler in the absence of water in the system, because I never automatically dropped the pressure to such a low level.
  • #15 17147204
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    Thanks for the help
  • #16 17147241
    gasak
    Level 19  
    Posts: 249
    Help: 20
    Rate: 67
    So don't take it for granted. The oldest boiler with protection I associate is Beretta from 1998, bifunctional. He was so mean / clever that after the heating season he switched to heating only domestic hot water at a pressure of 0 in the circuit which blocked.
    Regards
  • #17 17147319
    kz61
    Level 27  
    Posts: 589
    Help: 108
    Rate: 314
    This will be the western equivalent of Thermoblock. Single function with a single-row or newer three-row water-cooled T burner. The data plate will be on the flue at the front (the upper door must be opened). They had hydraulic safety devices - differential pressure required before and after the pump.
  • #18 17148050
    euterpi2
    Level 7  
    Posts: 13
    Rate: 18
    Yesterday I added water to the value of 1 bar I did not turn on the stove and overnight the pressure dropped by 0.2 bar, no traces of leakage can be seen

    Added after 4 [minutes]:

    This is the whole thing
    Attachments:
    • Vaillant Gas Boiler Pressure Issue: Drops to 0 in 2-3 Days, Adding Water & Air - 18yr Old Model IMG_20180404_110156.jpg (2.44 MB) You must be logged in to download this attachment.

Topic summary

✨ The discussion revolves around a Vaillant gas boiler that experiences a pressure drop to 0 bar within 2-3 days, despite attempts to maintain pressure by adding water. Users suggest checking the safety valve for leaks, verifying the air pressure in the expansion vessel, and inspecting for hidden leaks in pipes. A potential issue with a cracked heat exchanger is also mentioned, which could lead to water loss through evaporation. The age of the boiler (18 years) raises concerns about its reliability and the feasibility of repairs versus replacement with a new condensing model. The importance of ensuring the boiler does not operate at zero pressure is emphasized, as it could damage components like the primary exchanger.
Generated by the language model.

FAQ

TL;DR: Vaillant pressure dropping to 0 in 2–3 days points to expansion-vessel or relief discharge. "With correct charge, cold-to-hot difference is around 0.2–0.3 bar"; big swings and >2.5 bar can dump water. Check vessel charge, then the safety-valve outlet. [Elektroda, BUCKS, post #17146338]

Why it matters: Homeowners with older Vaillant/Thermoblock units can prevent costly failures and restore stable pressure.

Quick Facts

Why does my Vaillant boiler pressure drop to zero in 2–3 days?

“Pressure drop means water loss.” Check for hidden leaks in walls or floors. Inspect the safety valve; if it’s piped to a drain, drips can go unnoticed. Photograph all visible pipework and identify every connection. That helps target the leak path quickly. [Elektroda, BUCKS, post #17146440]

How do I check and recharge the expansion vessel?

Work on a cold boiler. Use a car gauge and pump.
  1. Drain the boiler completely and leave the drain valve open.
  2. Measure and pump the vessel air to 0.9–1.0 bar (min. 0.75 bar).
  3. Refill the system to ~1.4 bar cold; heat and verify ~1.6–1.7 bar. A correct setup keeps the cold-to-hot rise near 0.2–0.3 bar and avoids >2.5 bar relief events. [Elektroda, BUCKS, post #17146338]

My pressure rises from 1.0 bar cold to 1.7 bar hot—is that normal?

No. Typical rise is 0.2–0.3 bar with a correctly charged vessel. A 0.7 bar jump signals low vessel air charge. That can push pressure above 2.5 bar and open the safety valve. Recharge the vessel, then refill to proper cold pressure. [Elektroda, BUCKS, post #17146338]

Can the safety valve leak without me noticing water?

Yes. If the safety valve discharge is connected directly to a sewer or drain, you may not see drips. Trace that hose or outlet to confirm whether discharge occurs during heat-up cycles. Continuous or frequent discharge indicates overpressure control issues. [Elektroda, BUCKS, post #17146338]

What happens if the boiler runs at 0 bar pressure?

Older units may not lock out at zero pressure. Running dry can damage the circulation pump and overheat the primary heat exchanger. Avoid operation until system pressure and vessel charge are corrected. “You can burn the primary exchanger” in that scenario. [Elektroda, BUCKS, post #17147123]

Could a cracked primary heat exchanger cause invisible water loss?

Yes. A cracked or unsealed heat exchanger can let system water evaporate in the combustion chamber and exit with flue gases. You won’t see drips, yet pressure falls. Have a qualified technician confirm before investing in repairs on an old boiler. [Elektroda, gasak, post #17146507]

Should I wait until after the heating season to fix low pressure?

No. Check it now. Use a car pressure gauge and pump to verify and charge the expansion vessel, then refill correctly. Frequent drops to zero warrant immediate attention to avoid safety-valve discharge and component damage. [Elektroda, BUCKS, post #17146440]

Do older Vaillant/Thermoblock-type units have zero-pressure safety lockouts?

Some did. They used hydraulic safety that required differential pressure before and after the pump. If the differential wasn’t present, operation was blocked. Verify your exact model from its data plate to confirm protections. [Elektroda, kz61, post #17147319]

What cold and hot pressures should I target after refilling?

Aim for about 1.4 bar cold on the boiler gauge. After heating, expect roughly 1.6–1.7 bar. Keep the system below 2.5 bar to avoid opening the safety valve. If the hot rise exceeds ~0.3 bar, recheck vessel charge. [Elektroda, BUCKS, post #17146338]

What basic tools do I need to diagnose this myself?

You need a car-type tire pressure gauge and a car pump for the expansion vessel Schrader valve. These let you measure and adjust the vessel precharge accurately without calling service immediately. Ensure the boiler is drained before measuring. [Elektroda, BUCKS, post #17146440]

Where is the model sticker/data plate on older Vaillant units?

On Thermoblock-type units, the data plate is on the front flue section. Open the upper front door to see it. This helps you identify the exact model and available safety features. [Elektroda, kz61, post #17147319]

Is replacing an 18‑year‑old boiler smarter than fixing a failed heat exchanger?

Often yes. Primary exchangers are costly and hard to source for older models. Replacement with a new condensing boiler is typically more sensible, but expect connection and chimney liner modifications. Budget accordingly before committing. [Elektroda, BUCKS, post #17146570]
Generated by the language model.
ADVERTISEMENT