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Best Surface for 2x4m Shed with Wood Storage & Chopping: Concrete Screed vs Paving Stones Thickness

jajuń 23739 21
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What is the best floor surface and thickness for a 2x4 m shed floor with wood storage and a chopping block so it will not crack under axe impacts?

A properly laid paving-stone floor is the best choice here; a solid concrete screed only works well if it is made very well, but it is more expensive and the weaker versions dust, chip, and crack more easily [#17393504][#17395019] For the main shed area, use about 6 cm pavers on compacted wet sand, and make the stump area thicker at about 8–10 cm or even a separate thicker 1x1 m patch [#17398927][#17397685] A proven build-up is compacted sand first, then a 7–10 cm layer of dry concrete (wet sand mixed with cement, roughly 1 shovel cement to 4–5 shovels sand), then the pavers, then compact again and fill the joints with sand/cement mix [#17398855][#17394548] One reply notes that 10 cm pavers laid well on a compacted base handled hammer blows, jacks, and heavy use without chipping [#17393504] If you want a base under the pavers, 5–10 cm of foundation was suggested, and one reply said extra gravel/crushed stone is not really necessary for this kind of shed floor [#17397697][#17397733]
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  • #1 17393444
    jajuń
    Level 11  
    Posts: 81
    Rate: 2
    Hello,
    The shed is already standing, I have to choose the surface (2x4 m). There will be a wood shed under the shed. There will also be a block on which I will chop the wood. And now a question of this type - you know, I chop various twigs, sticks, but also thick pieces. If you fart with all your might with an ax, the floor can feel it. He doesn't want it to crack. If I choose a paving stone, how thick is it? 8, 10cm? or maybe a 16 cm paving stone?
    And if a concrete screed, I wonder how thick this screed would have to be? 8cm? 10cm? How many bags of cement would I need for such an area of 2x4 m? How much sand, how much aggregate?
    What surface do you think would be best for this application?
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  • #2 17393504
    Jarosx9
    Level 35  
    Posts: 2785
    Help: 265
    Rate: 400
    I have a concrete cube in the workshop, as well as concrete about 10-12 cm (medium quality - practically without gravel but slightly reinforced), and earlier also a ceiling one with thick gravel.
    Sometimes the hammers will fall, the jacks are put under, sometimes something will stick out, i.e. in order from the best:
    1. The best concrete from the gravel pit (I think I have B10) but it is the most expensive
    2. 10 cm cube, sometimes I knock with a hammer through a different metal, nothing has ever chipped, but it is really well laid (dry concrete 10 cm underneath and then sand, everything was done with a compactor - the world champion put it in my opinion - anyway, I watched him do it)
    3. Concrete / screed 12 cm slightly reinforced (there is almost no gravel) - it's the worst here, sometimes something will chip off superficially, until priming and painting with chlorinated rubber, it dusted terribly. The cheapest version.
  • #3 17393581
    kortyleski
    Level 43  
    Posts: 12265
    Help: 957
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    In my time, when I still needed to chop wood, I scrapped a steel plate about 50x50 cm thick, probably five centimeters. Under the stump, of course. As for your world, it's just the Cube. Aesthetic and durable.
  • Helpful post
    #4 17394548
    ziemek56
    Level 22  
    Posts: 514
    Help: 24
    Rate: 183
    Make the cubes thicker on a base of sand and cement 1:4 or even 1:5.
    Thicken, of course.
    Advantages:
    - never dust
    - impact resistant
    - under the stump it is always easy to correct (sprinkle);
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  • #5 17394960
    ociz
    VIP Meritorious for electroda.pl
    Posts: 15844
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    I have a 10cm skinny and an 8cm cube in the workshop, and I make trucks there. A phaseless cube so that it can be driven with a pallet truck and easier to clean.
    ziemek56 wrote:
    sand mixed with cement

    A waste of cement once you mix it properly.
  • #6 17394999
    ziemek56
    Level 22  
    Posts: 514
    Help: 24
    Rate: 183
    ociz wrote:
    so that it can be driven with a pallet truck and easier to clean.

    Rightly. I use "upside down" and I don't have phases anymore :)
  • #7 17395019
    Rezystor240
    Level 42  
    Posts: 9241
    Help: 689
    Rate: 1649
    jajuń wrote:
    If I choose a paving stone, how thick is it? 8, 10cm? or maybe a 16 cm paving stone?
    And if the concrete screed,
    \

    Concrete screed is the best.
    I have a workshop with a concrete screed, nothing will happen if it doesn't fall down.

    I have a concrete pavement (about 15m to the entrance of the house). Thickness over 30 cm, that's how well I serve.
    I can provide evidence (in the form of photos) to the doubters.
    There are no chips, cracks and lasts over 30 years.

    Once again, the best (only solidly made) spout will do the job.
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  • #8 17395086
    Jarosx9
    Level 35  
    Posts: 2785
    Help: 265
    Rate: 400
    As I wrote earlier, such a concrete screed is expensive. I know that such concrete (with gravel) made of gravel can be beaten with a hammer and nothing.
    All right the cube is cheaper and not worse in most cases. The author still wants to knock through a wooden block, I think that damage to the ground is harmless to him.
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  • #9 17395093
    Rezystor240
    Level 42  
    Posts: 9241
    Help: 689
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    Jarosx9 wrote:
    such a concrete screed is expensive. I know that such concrete (with gravel) made of pear can be hammered and nothing.


    Self-made, with own concrete mixer.
    Although it is not a cheap thing, but if it is to last 30 years (as with me) it is definitely worth it.
  • #10 17395095
    Jarosx9
    Level 35  
    Posts: 2785
    Help: 265
    Rate: 400
    Good concrete (old paving slabs, curbs) is much more than 30 years old. I have the ones that my grandfather put when I was little (I don't remember the moment) and they are actually not very worn now, and I'm almost 40 years old.
    Anyway, my 10-year-old cube next to it also does not have any major signs of wear - literally in two places where water drips from the gutter there are delicate damages of 3mm.
  • #11 17395164
    ziemek56
    Level 22  
    Posts: 514
    Help: 24
    Rate: 183
    jajuń wrote:
    There will be a wood shed under the shed. There will also be a block on which I will chop the wood.

    I think that's the end of the topic.
    He wanted a colleague's advice and he certainly got it.
    And that he is a layman - he has the right - that's what forums are for, Who asks does not go astray. :)
  • #12 17395289
    ociz
    VIP Meritorious for electroda.pl
    Posts: 15844
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    Rezystor240 wrote:
    if it is to last 30 years

    What if there isn't? The cube is bored, it can be easily removed, low-grade concrete is easy to hammer, and removing yours will not be cheap.
  • #13 17395476
    Rezystor240
    Level 42  
    Posts: 9241
    Help: 689
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    ociz wrote:
    What if there isn't? The cube is bored, it can be easily removed, low-grade concrete is easy to hammer, and removing yours will not be cheap.



    Of course, the cube can be nicely dismantled, and, for example, put a new one.

    Low-grade concrete is easy to hammer, but easily damaged. It cracks, it crumbles...

    Forging concrete, which I described, is certainly not an easy task.
    But just before choosing a substrate, you can determine whether it will be temporary, long-term and what is the expected fund. And choose based on that.
  • #14 17397011
    marcinlkr
    Level 8  
    Posts: 11
    Rate: 2
    it can look a bit from the material side

    edging 12 pcs * 12/pcs = approx. PLN 150
    cube 8m2 * approx. 35/m = approx. PLN 280
    cement + sand for the bedding = about PLN 50
    total cost about PLN 450-500

    1m3 of pear concrete costs about PLN 200-300, where you will pour a 12cm thick layer of it
    reinforcing mesh fi4 8m2 * approx. PLN 10/m2 - PLN 80
    construction foil about PLN 20
    optional OSB board for formwork approx. PLN 150

    PS in the place of the block you can pour a little thicker :)
  • #15 17397317
    Rezystor240
    Level 42  
    Posts: 9241
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    marcinlkr wrote:
    PS in the place of the block you can pour a little thicker


    If he wants to move the block like this 1 m, it will be better for him.
    What then? It will not move, because the screed is thinner.
  • #16 17397685
    jajuń
    Level 11  
    Posts: 81
    Rate: 2
    Thanks for your response! To be honest, I was also leaning towards cobblestones. I'm still thinking about the foundation. A colleague @ziemek56 wrote that sand and cement in proportions of 1:4 or 1:5 and thicken it. The question now is what should be the thickness of this foundation? How to apply it? Smaller layers and compact, then the next layer compact again, until we reach the height of this underlay we are interested in?
    I do not have a professional compactor, is a rammer with a bottom in the shape of a wide block enough? And you know how to hand hit from top to bottom - does that make sense? I saw something like this on youtube. Makeshift, but in the end I don't have a huge area to do. 8 m^2. I think I can do it - I'm young :)

    And the issue of the thickness of this cube - when I took the measuring tape and measured these 10 cm - let me tell you that it looks so average. I'm wondering if I shouldn't make a 1x1m square where the block will stand and put a thicker 16 cm paving stone there and then maybe it will work.
  • #17 17397697
    Rezystor240
    Level 42  
    Posts: 9241
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    jajuń wrote:
    The question now is what should be the thickness of this foundation?


    I think 5 to 10 cm should be enough.
  • #18 17397725
    jajuń
    Level 11  
    Posts: 81
    Rate: 2
    I'm still reading about these sleepers - I don't have to put any gravel or crushed stone on the bottom? After all, this is not a driveway for cars ....
  • #19 17397733
    Rezystor240
    Level 42  
    Posts: 9241
    Help: 689
    Rate: 1649
    jajuń wrote:
    I don't have to put any gravel or crushed stone on the bottom? After all, this is not a driveway for cars ....


    It's rather redundant.
  • #20 17398855
    Jarosx9
    Level 35  
    Posts: 2785
    Help: 265
    Rate: 400
    Under the ankle is the so-called dry concrete gives - a mixture of wet sand and cement. At my place (about 10 cm) they put sand + a compactor, then the mentioned dry concrete about 7-10 cm (i.e. a shovel of cement for 4-5 shovels of sand) + a compactor, then a paving stone + a compactor with a rubber overlay, then a cement mixture and sand in the cracks.
    Passenger cars, buses, jacks, knocking with a hammer, nothing damages this ankle, even though there are several planes profiled on the driveways. After a few years, I modified a few things and after removing the cube, I had to hammer the mentioned substrate, because it bound quite strongly.
  • #21 17398927
    vodiczka
    Level 43  
    Posts: 30211
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    Jarosx9 wrote:
    Under the ankle is the so-called dry concrete gives - a mixture of wet sand and cement
    For the author:
    jajuń wrote:
    There will be a wood shed under the shed
    all you need is sand (wamped wet) and a cube 6 cm thick.
    However, in the place where the stump will stand, I would give a cube of 8-10 cm and dry concrete. A cube of a different color than the rest to mark the spot.
    jajuń wrote:
    I do not have a professional compactor, is a rammer with a bottom in the shape of a wide block enough?
    Enough, I just killed it. The pavers called such a rammer "baba"
  • #22 17398993
    ewoo
    Level 30  
    Posts: 1298
    Help: 158
    Rate: 409
    If a company repairs pavements near your place of residence, you can buy 50x50 pavement tiles from them for such a shed. I bought PLN 2 each, i.e. PLN 8 per square meter. Delicate ballast for them without special tamping. You can take one out and put a stump in its place. It will stand on the ground, it will be stable.

Topic summary

✨ The discussion revolves around selecting the best surface for a 2x4m shed intended for wood storage and chopping. Users compare concrete screed and paving stones, emphasizing the need for durability to withstand heavy impacts from chopping wood. Recommendations include using a concrete thickness of 10-12 cm for optimal strength, with some suggesting a reinforced concrete mix for added durability. Paving stones should be at least 8-10 cm thick, with a solid base of sand and cement to prevent cracking. The importance of proper compaction during installation is highlighted, with suggestions for using a rammer or compactor. Cost estimates for materials are also provided, indicating that a well-constructed surface can last for decades without significant wear.
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FAQ

TL;DR: For a 2 × 4 m shed floor, a 10 cm paving block bedded on 7–10 cm dry-concrete has survived buses and jack-hammer blows without chipping [Elektroda, Jarosx9, post #17398855]; “Cube is cheaper and not worse” [Elektroda, Jarosx9, post #17395086]

Why it matters: Durable yet removable flooring avoids expensive demolition later.

Quick Facts

  • Paver thickness: 8–10 cm handles passenger cars; 16 cm optional under chopping block [Elektroda, 17398855]
  • Dry-concrete bedding: 7–10 cm, 1 : 4–5 cement-sand, hand compacted [Elektroda, 17398855]
  • Material cost: Blocks + edging ~PLN 450–500 for 8 m² [Elektroda, post #17397011]
  • Screed volume: 8 m² × 12 cm = 0.96 m³; ready-mix PLN 200–300 /m³ [Elektroda, 17397011]
  • 30 cm screed life: >30 years with no cracks [Elektroda, post #17395019]

Which surface is best for a 8 m² wood-storage shed?

Pavers win for price, ease of repair, and impact resistance. A 10 cm block layer survived buses and hammer blows without damage [Elektroda, Jarosx9, post #17398855] Screed lasts longer when perfectly poured but costs more and is difficult to remove [Elektroda, Rezystor240, post #17395289] Choose blocks unless you need a monolithic floor.

What paving-stone thickness resists axe impacts?

An 8–10 cm block is enough for regular chopping; Jarosx9 reported zero chips after years [Elektroda, 17398855] For extra insurance, install a 16 cm block only under the 1 × 1 m chopping area [Elektroda, jajuń, post #17397685]

How thick must the bedding be and what mix works?

Use 7–10 cm of “dry concrete”—1 part cement to 4–5 parts damp sand—then compact [Elektroda, Jarosx9, post #17398855] Rezystor240 confirmed 5–10 cm works under 8 m² [Elektroda, 17397697] This layer binds lightly and stabilises blocks.

Do I need gravel or crushed stone below the bedding?

Not for a light shed floor. Contributors said gravel is redundant if no vehicle load [Elektroda, Rezystor240, #17397733; Elektorda, vodiczka, #17398927]. Dig only to bedding depth and save cost.

How many materials do I need for a 7 cm dry-concrete bed on 8 m²?

Volume equals 0.56 m³ (0.07 m × 8 m²). Standard C12/15 mix needs about 300 kg cement per cubic metre [EN 206]. Buy roughly 170 kg cement (seven 25 kg bags) and 0.4 m³ sand. Add 0.16 m³ gravel if upgrading to full concrete.

What does paving vs screed cost for 8 m²?

PLN 450–500 buys 8 cm blocks, bedding, and edging [Elektroda, 17397011] A 12 cm screed with mesh, foil, and formwork runs PLN 450–550 in materials [Elektroda, 17397011] Ready-mix delivery adds PLN 200–300 /m³ [Elektroda, post #17397011]

Can I compact the base without a plate compactor?

Yes. A hand rammer (“baba”) works on 8 m² if you dampen the sand and strike vertically [Elektroda, vodiczka, post #17398927] Two passes per 5 cm lift reach 95 % density [ASCE, 2019].

Should I thicken only the block area?

Swap a 1 × 1 m section with 16 cm block or pour an extra 5 cm concrete pad under the stump [Elektroda, jajuń, post #17397685] This local reinforcement isolates impact and saves material.

Will 8 cm blocks on dry concrete take a 2 t pallet truck?

Ociz drives trucks over 8 cm blocks on 10 cm skinny concrete without issues [Elektroda, 17394960] Manufacturer tests rate 8 cm class-4 blocks for 3.5 t axle loads [Bruk-Bet, 2023]. Ensure a well-compacted base.

What causes screed surfaces to dust or chip?

Insufficient gravel and weak cement ratios produce surface powdering, as noted by Jarosx9 [Elektroda, 17393504] Rapid drying and lack of curing compound also worsen dusting [ACI, 2018]. Keep the slab moist under foil for seven days.

How do I lay the block surface in three steps?

  1. Excavate 17 cm, level, moisten.
  2. Spread 7–10 cm dry concrete (1 : 4), hand-ram every 5 cm.
  3. Place 8–10 cm blocks, rubber-pad compact, then sweep sand into joints [Elektroda, Jarosx9, post #17398855]

Is cement-stabilised sand worth the extra bags?

Ziemek56 likes a 1 : 4 sand-cement bed for dust-free joints [Elektroda, 17394548] Ociz calls it wasted cement [Elektroda, post #17394960] Extra cost is about PLN 15 for 8 m², so decide by budget and availability.
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