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Repair of pads on pcb, how to effectively leave tin on silicon.

Micchaleq 10221 18
Best answers

How can I restore a broken SMD PCB pad so that a new copper pad will stay attached and can still be soldered reliably?

Do not try to build a solder pad on silicon; the pad is on the PCB laminate, and the workable repair is to glue a thin copper foil pad back onto the board with dry film/laminating foil, then solder to it carefully without overheating [#17416173][#17419100][#17421504] If the remaining copper/track is oxidized or covered by solder mask, gently scrape it first with a needle or very small tool so the solder can wet it [#17416126] For very small broken pads, another accepted repair is to run hair-thin copper wires from the track to the SMD leads and secure them with cyanoacrylate or varnish for mechanical strength [#17416134][#17416168] One reply also notes that the dry film is just a binder/mask, not something you solder to directly [#17421504][#17419963]
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  • #1 17416098
    Micchaleq
    Level 9  
    I have a problem, so I would like to fix the PCB, namely the copper (I think) fields have broken off. Nevertheless, copper wires (paths) still lead to these fields.

    If it wasn't for the fact that SMD elements are attached to these fields, I would use some glue with the addition of silver or something, and so I probably have to come up with something else. The fields are small, namely about 1mm per 1mm.

    Ultimately, I want the entire field to be filled with tin and then solder the elements using hot-air. The problem, however, is that the tin does not really want to peel off the soldering iron tip and stick (total) to the silicon. There is a copper track at the corner of the field so the connection should be fine.

    I plan to buy rosin tomorrow, maybe it will help. I was thinking about putting a piece of tin on this field and heating it with hot-air, but I'm afraid it won't do anything.

    Can anyone advise on this? I tried using flux, but to no avail. Should I use some kind of agent or maybe some special tin? I am currently using SN60Pb40.
    Has anyone had this problem and somehow managed to solve it?
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  • #2 17416126
    kacpo1
    Level 33  
    Either the pad is cut out of a thin copper foil and glued to a high-temperature resin, or soldered to what is left ... It is normal that tin does not "stick" to silicon ...
    Micchaleq wrote:
    There is a copper track at the corner of the field so the connection should be fine.

    It is not covered with a solder mask? The surface has probably oxidized. Take a needle or something very small and very gently scrape the surfaces (get rid of oxides on the surface). If you don't feel up to it, take it to someone who specializes in it.



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  • #3 17416134
    cpavlo
    Level 9  
    Micchaleq wrote:
    I have a problem, so I would like to fix the PCB, namely the copper (I think) fields have broken off. Nevertheless, copper wires (paths) still lead to these fields.

    If it wasn't for the fact that SMD elements are attached to these fields, I would use some glue with the addition of silver or something, and so I probably have to come up with something else. The fields are small, namely about 1mm per 1mm.

    Ultimately, I want the entire field to be filled with tin and then solder the elements using hot-air. The problem, however, is that the tin does not really want to peel off the soldering iron tip and stick (total) to the silicon. There is a copper track at the corner of the field so the connection should be fine.

    I plan to buy rosin tomorrow, maybe it will help. I was thinking about putting a piece of tin on this field and heating it with hot-air, but I'm afraid it won't do anything.

    Can anyone advise on this? I tried using flux, but to no avail. Should I use some kind of agent or maybe some special tin? I am currently using SN60Pb40.
    Has anyone had this problem and somehow managed to solve it?


    Hello,
    As broken pads, I use a thin wire from, for example, a copper cable, from the broken path to the element that was supposed to be soldered to the pad, I solder such a wire, tinning it beforehand, sometimes I additionally strengthen such a wire with cyanoacrylate glue.
  • #4 17416145
    Micchaleq
    Level 9  
    cpavlo wrote:

    Hello,
    As broken pads, I use a thin wire from, for example, a copper cable, from the broken path to the element that was supposed to be soldered to the pad, I solder such a wire, tinning it beforehand, sometimes I additionally strengthen such a wire with cyanoacrylate glue.


    Thanks for the information, but I rather have to restore this field because, as I mentioned, I have to solder the SMD element there. Only I did not mention that the size is 0402 or 1005 (1mm by 0.5mm). The difficult thing is that I have several of these fields, and what's worse for this element, the fields on both sides have been broken ... I'll try some high-temperature glue and a piece of copper foil.
  • #5 17416152
    cpavlo
    Level 9  
    Micchaleq wrote:
    cpavlo wrote:

    Hello,
    As broken pads, I use a thin wire from, for example, a copper cable, from the broken path to the element that was supposed to be soldered to the pad, I solder such a wire, tinning it beforehand, sometimes I additionally strengthen such a wire with cyanoacrylate glue.


    Thanks for the information, but I rather have to restore this field because, as I mentioned, I have to solder the SMD element there. Only I did not mention that the size is 0402 or 1005 (1mm by 0.5mm). The difficult thing is that I have several of these fields, and what's worse for this element, the fields on both sides have been broken ... I'll try some high-temperature glue and a piece of copper foil.


    I added such "wires" to the "ene" KBC :) Literally wires like human hair :)
    First, I put the system as it should be, and then I soldered a wire to the pins of the system and then soldered the other end of the wire to the appropriate path, precise work. To make it easier, I slightly whitened the lead on the circuit with tin, the wires as well, so with tweezers it was enough to put the wire on the lead and touch it with a thin soldering iron tip for two seconds.
    At the end, after the work, I checked with the meter set to the diode if there are transitions and if there are no short circuits....
  • #6 17416162
    Micchaleq
    Level 9  
    The idea with the wires seems very cool. However, I have a problem with attaching this smd element because the device can be in motion, so I would like it to hold firmly, and I can't imagine it without soldering. When I solder it to the track, I get the impression that in case of any movements, the entire track will come off.
  • #7 17416168
    cpavlo
    Level 9  
    Micchaleq wrote:
    The idea with the wires seems very cool. However, I have a problem with attaching this smd element because the device can be in motion, so I would like it to hold firmly, and I can't imagine it without soldering. When I solder it to the track, I get the impression that in case of any movements, the entire track will come off.


    In such cases, these "wires" can be flooded with cyanoacrylate glue, I did so and everything was stiff and held quite firmly, the downside of this is (I know from my own experience) that if something goes wrong, it is difficult to wash off the cyanoacrylate glue, but I have a way already, in the form of acetone, but you have to be careful not to wash too much, for example, inscriptions.... ;)
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  • Helpful post
    #8 17416173
    sylweksylwina
    Moderator of Computers service
    I would solder this SMD element to the track that sticks to the laminate (it is not silicon by any means!). Maybe you're heating too much that the paths go away??
    And connect the second lead with a wire. The wire and the element "glue" with some varnish as it is supposed to be in motion, although without it, if the path holds well, it should be fine.
  • #9 17419079
    Micchaleq
    Level 9  
    Thanks for any comments.

    So to speak, I have already received such an element, so I am not the cause of their lack. My job is to restore them somehow, and I won't rest until I do.
    Yesterday I managed to cut out the appropriate element from copper foil, which I had previously tinned on one side and glued on some tesa glue (instant). Nevertheless, as soon as I touched this field with a hot tip, it peeled off.

    I need these pads so that they can be used again, for example, when the element that is soldered to them burns. Therefore, it needs a solution that will last longer and not just for art.

    It looks cool in this video: https://www.youtube.com/watch?v=dwrnWasLYUc but I'm very curious what kind of binder it is. It's about that transparent foil that goes under the pad later. It looks like some kind of heat activated glue.

    I watched these high temperature resins but they cost over PLN 200 for large bottles and I need something 1-2g (certainly not more).
    Can anyone tell me what this binder is and possibly how to look for it?

    I have the pad itself and the kapon tape and sticking the pad on the tape is very simple and it is easier to fold it later. I just don't have a binder solution yet.
  • Helpful post
    #10 17419100
    kacpo1
    Level 33  
    Micchaleq wrote:
    It looks cool in this video: https://www.youtube.com/watch?v=dwrnWasLYUc but I'm very curious what kind of binder it is. It's about that transparent foil that goes under the pad later. It looks like some kind of heat activated glue.

    Title, description plus in the film itself there is an explanation of "what is it" - search under the name "dry film"
  • #11 17419159
    Micchaleq
    Level 9  
    Thanks for the info, I thought it was about something else.
    I understand that this is some kind of dry film (I assume photographic).
    Can anyone give me more guidance on how to look for such foil and what it is called exactly in Polish?

    Also, has anyone tried this method? Will the use of this under the pad withstand further processing, i.e. soldering the element etc? Is it better to give it a rest and get interested in some resin?

    I found something else like OCA glue? Isn't it just the same?
  • #12 17419513
    telecaster1951
    VIP Meritorious for electroda.pl
    Micchaleq wrote:

    I understand that this is some kind of dry film (I assume photographic).
    No photographic film (Where did this idea come from?). This is laminate film.
    Micchaleq wrote:

    Also, has anyone tried this method? Will the use of this under the pad withstand further processing, i.e. soldering the element etc? Is it better to give it a rest and get interested in some resin?
    You will glue the pad to the laminate. You'll solder to it (provided you don't overheat).
  • #13 17419858
    Micchaleq
    Level 9  
    In general, I ordered this foil, but it is probably more for PCB lamination than ordinary lamination.
    I found it on the website under the heading "photosensitive film". Besides, I also ordered this CW2500. I'm just wondering if the CW2500 alone is enough or do you need to buy the CW3300 for it? It seems to me that this whole pen only adds color (although I'm not sure).
  • #14 17419963
    kj1
    Electrician specialist
    Micchaleq wrote:
    I found it on the website under the heading "photosensitive film".

    You don't solder anything to the photosensitive foil.
    The simplest solution is to glue the element and solder thin wires from the element to the tracks.
    You can also try conductive paint, e.g. SUCH You can also look for conductive paste used in screen printing
  • #15 17419968
    Micchaleq
    Level 9  
    It's not about soldering something to the foil, it's about using it as a binder connecting the pcb board with a piece of copper foil (specifically, the element cut out of it). Summing up, I concluded from the film that they put the foil under the pad and then they weld it.

    In general, I'm going to test both options and if I manage to solve my problem with one of them, I will share and close the topic.
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  • #16 17420064
    kj1
    Electrician specialist
    Micchaleq wrote:
    only to use it as a binder connecting the pcb board with a piece of copper foil

    I, on the other hand, have the impression that this polyamide was used as a mask to apply glue in the right place.
  • #17 17420072
    Micchaleq
    Level 9  
    kj1 wrote:
    Micchaleq wrote:
    only to use it as a binder connecting the pcb board with a piece of copper foil

    I, on the other hand, have the impression that this polyamide was used as a mask to apply glue in the right place.


    For a moment, I thought that copper pads were applied to this foil (in a chemical process), just like home-made tiles. Nevertheless, in the film I quoted, there are words that, in my opinion, suggest that they put the foil underneath and weld it. I'm not sure so I'll check it out.

    To sum up, for me, the foil will only serve as a binder between the plate and the copper foil.

    On the other hand, it would be easier for a piece of foil to be covered with copper and then, after cutting, to weld only this foil to the pcb board. Nevertheless, I read somewhere that this is not the best solution.
  • #18 17420288
    kj1
    Electrician specialist
    My comment is for this video: https://youtube.com/watch?v=vx50YtEC2S8
    There it is clearly visible that it is a mask.
    This second video actually shows as if the pad was glued through the foil. But the foil is on top.
  • #19 17421504
    telecaster1951
    VIP Meritorious for electroda.pl
    The foil is just a binder. A pad is applied to the foil, a polyimide tape is glued and heated. It can be an ordinary laminating foil or a photoresist (it's a waste of money for it).

Topic summary

✨ The discussion revolves around repairing broken pads on a PCB, specifically for SMD components. The user faces challenges with tin not adhering to silicon and seeks effective methods to restore the pads. Suggestions include using thin copper wires to connect broken paths, applying cyanoacrylate glue for reinforcement, and utilizing high-temperature glue or copper foil for pad restoration. The importance of cleaning oxidized surfaces and using appropriate binders, such as laminate film or dry film, is emphasized. The user also explores options for heat-activated adhesives and conductive paints as potential solutions for ensuring durability during movement.
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FAQ

TL;DR: Fix torn SMD pads (0402 ≈ 1.0×0.5 mm) by bonding copper‑foil pads, then soldering; "the size is 0402 or 1005 (1mm by 0.5mm)". Clean copper, use adhesive film or epoxy, and reinforce with hair‑thin wires if needed. [Elektroda, Micchaleq, post #17416145]

Why it matters: This FAQ helps hobbyists and repair techs restore lifted PCB pads so solder actually wets and repairs last.

Quick Facts

Why won’t solder stick where the pad lifted?

Solder wets clean copper, not board resin or oxides. Expose fresh copper by gently scraping and use flux. If only resin remains, add a bonded copper pad or a fine jumper. "It is normal that tin does not 'stick' to silicon ..." Cleanliness and correct substrate matter. [Elektroda, kacpo1, post #17416126]

What’s the best way to rebuild a missing 0402 pad?

Bond a small tinned copper‑foil pad using adhesive film or high‑temp epoxy, hold with polyimide tape, then solder with minimal heat. You can solder to the bonded pad if you don’t overheat it. This mimics a factory land and restores solderability. [Elektroda, telecaster1951, post #17421504]

3‑step how‑to: replace a lifted SMD pad (0402/1005)

  1. Lightly scrape to bright copper on the trace; clean and flux.
  2. Bond a cut copper‑foil pad using adhesive film/epoxy; hold with polyimide tape; heat to set.
  3. Pre‑tin the pad and part; solder quickly; add varnish for strain relief. [Elektroda, telecaster1951, post #17421504]

What is the transparent foil/binder shown in pad‑repair videos?

Search for “dry film” or bonding film. It’s a thin adhesive layer used under a replacement copper pad, often positioned with polyimide tape, then heat‑bonded. It is a binder, not a solderable surface by itself. [Elektroda, kacpo1, post #17419100]

Can I solder onto photosensitive dry film?

No. Treat photosensitive dry film as a mask or stencil to place glue precisely. It is not a solderable surface. Use it to aid bonding, then solder to the copper pad you attached. [Elektroda, kj1, post #17420288]

Will conductive paint or silver paste work instead of a pad?

Conductive paints/pastes can reconnect a trace, but they are not a solderable land. If you use them, still anchor the component with a copper pad or jumper wire for mechanical strength. Consider screen‑printing pastes if available. [Elektroda, kj1, post #17419963]

How do I anchor the repair so it survives vibration or motion?

After soldering, wick strain away from the joint. Flood fine jumpers with cyanoacrylate or apply protective varnish. If you must rework, soften cyanoacrylate with acetone carefully to avoid damaging markings. This stiffens the assembly under motion. [Elektroda, cpavlo, post #17416168]

Both pads are gone—how do I connect the part?

Place the component, then solder hair‑thin pre‑tinned wires from each lead to the respective exposed tracks. Quote: "Literally wires like human hair." Verify continuity and no shorts using a meter in diode mode after routing. [Elektroda, cpavlo, post #17416152]

Is it okay to solder directly to a remaining copper track?

Yes. Solder the part to a track that still adheres to the laminate and jumper the other lead with a fine wire. Add varnish if the device will move. Keep heat low to avoid lifting more copper. [Elektroda, sylweksylwina, post #17416173]

My glued pad lifted when I touched it with the iron—why?

The adhesive bond was weak or you overheated the area. Use a high‑temp bonding method (film or epoxy) and limit soldering time. Excess heat softens adhesive and the pad peels immediately, as reported by users. [Elektroda, Micchaleq, post #17419079]

What solder and flux should I use for tiny pad repairs?

Sn60Pb40 works well; it melts at approx. 183–190°C. Use rosin flux and a clean, lightly tinned tip. Pre‑tin parts and pads to reduce dwell time. Keep airflow low with hot‑air to avoid pad lift. [Kester, 2013]

What are CW2500 and CW3300—do I need both?

CW2500 is a silver conductive epoxy for making electrical connections without solder. CW3300 is an overcoat/conformal coating pen for insulating and protecting traces after repair. You can use CW2500 alone for connectivity; CW3300 is optional for protection. [Chemtronics, 2019]

Can I use OCA (Optically Clear Adhesive) under a replacement pad?

No. OCA is for display lamination and typically rated below soldering temperatures. It softens or fails with rework heat. Use polyimide‑based bonding film or high‑temperature epoxy designed for PCB repair instead. [3M, 2016]

When should I hand pad repair to a specialist?

If traces are tiny, under a mask, or you lack the tools/experience to scrape and bond safely. As advised: gently scraping and re‑tinning is delicate; otherwise, take it to someone who specializes. [Elektroda, kacpo1, post #17416126]

How do I verify the repair before powering up?

Use a meter in diode/ohms mode to confirm continuity from pad to circuit and to check for shorts to neighbors. Lightly tug the part to ensure mechanical integrity before conformal coat or glue. Document net names for future service. [Elektroda, cpavlo, post #17416152]
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