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Capacitor Replacement: ESR, Capacitance & Thresholds (47uF/16V Example) - When to Change?

S.Borewicz 25866 11
Best answers LABEL_AI_GENERATED

When should an electrolytic capacitor be replaced based on ESR and capacitance measurements, and is there a strict ESR threshold to follow?

There is no universal ESR limit that automatically means a capacitor must be replaced; the correct threshold depends on the capacitor’s function and, if available, the documented ESR specification [#17745149][#17747054] If the capacitor is used as a power-supply filter, higher ESR increases ripple and self-heating, and this matters especially in switching/impulse power supplies where large pulse currents flow [#17745149][#21448757] In that case, a 47uF/16V part measuring about 2.1–2.2 ohm instead of the 1 ohm value from the table is a reasonable replacement candidate [#17745149] If the part is only a coupling capacitor, it may still work even with higher ESR [#17745149] Also, capacitors that have been in service can sometimes measure slightly lower ESR than new ones, so age alone is not a reliable guide [#17747054]
AI summary based on the discussion. May contain errors.
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  • #1 17745100
    S.Borewicz
    Level 7  
    Posts: 21
    Rate: 42
    Good morning,
    when replacing capacitors, check their capacitance and ESR. I wonder when a capacitor with increased ESR is suitable for replacement.

    I suggest this table:
    Capacitor Replacement: ESR, Capacitance & Thresholds (47uF/16V Example) - When to Change?

    It is a pity that there is no specified ESR parameter range that you can stick to. Here a fixed number is given and the more it deviates from it, the lower the quality of such a capacitor. The question is, how wide should such a border be?

    For example, I now have a CD on the table, I desoldered some of the capacitors for verification. These are 47uF/16V capacitors and according to table ESR should be 1 Ohm, with mine it is on average 2.1-2.2 Ohm. Not much more, but more than 100% of what the table shows.
    Capacitance relatively preserved, 45-47uF.

    Is such a capacitor eligible for replacement?
    Are there any limits to the ESR parameter that should be strictly adhered to?
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  • Helpful post
    #2 17745149
    kazikszach
    Level 39  
    Posts: 4023
    Help: 513
    Rate: 1102
    In my opinion, it depends on the function of the capacitor in the system.
    If it is a capacitor that filters the power supply, then with such an increase there will be ripples and the capacitor will heat up, if it is a coupling capacitor, it will still work.
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  • #3 17745360
    S.Borewicz
    Level 7  
    Posts: 21
    Rate: 42
    Capacitors probably filter the power supply, I don't have a schematic and can't find it anywhere.
    I ordered a few pieces of new ELNs, I will measure them and compare them to the 26-year-old Nippons.

    For comparison, from the same equipment, ELWA has a slightly increased capacity and ESR lower than that in the table.

    Added after 14 [hours] 9 [minutes]:

    I have one more question, can the new capacitor, as a result of work in the system, burn-in reduce its ESR? Or just the other way around?

    Added after 3 [hours] 8 [minutes]:

    I measured the new Nichicon FG electrolytes, they have an ESR of 0.91, so the choice is clear.
    I would be grateful if someone could tell what possible range of ESR is acceptable for capacitors, any table would be welcome.
  • #4 17747054
    hajy
    Level 22  
    Posts: 300
    Help: 54
    Rate: 59
    Hello

    From what I noticed capacitors that worked a bit have lower esr than new ones. These were probably panasonic FC and FM, measured with the atlas esr meter, but these were not big changes.
    The best source of information, which should be the esr, is the documentation, but this is a problem with older capacitors.

    Regards, Romek
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  • #5 21446948
    jakubtopolski05
    Level 13  
    Posts: 115
    Help: 8
    Rate: 15
    And if the ESR is 0, is it already to be replaced?
  • #6 21447144
    kazikszach
    Level 39  
    Posts: 4023
    Help: 513
    Rate: 1102
    jakubtopolski05 wrote:
    And if the ESR is 0, it is already to be replaced?
    .
    Is this a mockery or a genuine question?
  • #7 21447285
    jakubtopolski05
    Level 13  
    Posts: 115
    Help: 8
    Rate: 15
    >>21447144 When you were a beginner, did they write you like that too? Master yourself
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  • Low ESR matters mainly in switching power supplies

    #8 21448757
    W.P.
    Computer PSUs specialist
    Posts: 5321
    Help: 773
    Rate: 1235
    Until switched-mode power supplies came into daily use displacing continuous power supplies, hardly anyone considered the ESR parameter. No one was bothered by capacitors 10, 20 or older, except of course in cases that necessitated replacement.

    It is easy to buy any meter today, so anyone can try their hand at it. One sometimes reads posts that the replacement has significantly improved the sound of the amplifier.
    Maybe it did, after all there are new capacitors with low ESR. :) .
    It doesn't matter where, if the electrolyte is the one to replace.

    And this is how home-grown professionals often replace old, often good quality capacitors with modern crap, but new and importantly with low ESR.

    And the reality is that this parameter is only important in impulse circuits, where a large current flows through the capacitor. This is the case in switching power supplies when the capacitor is charged by a pulse with an almost rectangular slope.
    This is what we are dealing with in impulse power supplies on the secondary side. This is where improved capacitors are needed to minimise the heating of the electrolyte leading to gradual drying out and loss of capacity.
  • #9 21448773
    kazikszach
    Level 39  
    Posts: 4023
    Help: 513
    Rate: 1102
    jakubtopolski05 wrote:
    >>21447144 When you were a beginner, did they write you like that too? Get a grip
    .
    Some difference, because I started more than half a century ago and imagine there was no internet and everything was looked up in magazines or books.
  • #10 21845164
    rodakw
    Level 12  
    Posts: 10
    >>21447144 Sometimes it is better to refrain from hastily criticising others.
    M-Tester screen showing a capacitor measurement of 2160 nF with Vloss 1.0%
  • #11 21845174
    HD-VIDEO
    Level 43  
    Posts: 8040
    Help: 1265
    Rate: 1884
    Use an instrument, not a tester
  • #12 21845301
    rodakw
    Level 12  
    Posts: 10
    HD-VIDEO wrote:
    Use an instrument not a tester

    Then perhaps this is how you should have answered the colleague who asked the question?
    I proved that the question may have been legitimate.

Topic summary

LABEL_AI_GENERATED
The discussion concerns how to judge electrolytic capacitor replacement based on ESR and capacitance. The main question is whether a 47uF/16V capacitor with capacitance still near nominal (45–47uF) but ESR increased from the table value of about 1 ohm to 2.1–2.2 ohms should be replaced. Responses explain that the acceptable ESR depends on the capacitor’s role in the circuit: in power-supply filtering, higher ESR can increase ripple and heating, while in coupling applications it may still function. It is noted that ESR limits are best taken from datasheets, but this is difficult for older parts. Another point raised is that used capacitors can sometimes measure slightly lower ESR than new ones, though changes are usually small. Later comments stress that ESR is mainly critical in switching power supplies and pulse-current circuits, and that replacing old capacitors solely because they are old or because a low-ESR modern part is available can be misguided. The topic also includes discussion of measurement methods and whether capacitor “burn-in” can reduce ESR.
AI summary based on the discussion. May contain errors.
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