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Junkers Cerapur Midi ZWB 24-1 RE - unknown error code d5, the stove turns on and off

sasz808 26349 9
Best answers

Why does a Junkers Cerapur Midi ZWB 24-1 RE boiler show error d5 and keep turning on and off, and how can it be fixed?

Error d5 is usually caused by the condensate accumulation sensor or by condensate not draining properly, not by the manual-listed faults. The most common causes are a dirty siphon/drain pipe, contamination or corrosion on the sensor itself, or a short/open in the sensor wiring; a damaged control board is possible but rare [#18515784] [#20488213] Clean the siphon and condensate drain first and check that water is not backing up in the siphon [#20488213] The sensor is located in the upper right area under the top cover, often with two blue wires or a blue/black wire, and cleaning or replacing it is the usual repair; the reported part cost was about PLN 65 in early 2023 [#20488213] As a temporary test, disconnecting one connector from the sensor clears the d5 code, but this does not solve the fault and is not recommended if drainage is not confirmed to be clear [#20488213]
AI summary based on the discussion. May contain errors.
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  • #1 18354466
    sasz808
    Level 2  
    Posts: 2
    Rate: 21
    Hello. I have a problem with the stove, error code d5 came up. The stove turns on and off over and over again. There is no such error in the manual. Anyone had such a problem? Please give me some information
    Regards
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  • #3 18515784
    sasz808
    Level 2  
    Posts: 2
    Rate: 21
    It was a condensate accumulation sensor
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  • #4 19134592
    Matxxx555
    Level 1  
    Posts: 1
    Rate: 33
    Hello, I have the same problem, can you tell me how you solved the d5 error?
  • d5 error caused by condensate sensor contamination

    #5 20488213
    zvid
    Level 2  
    Posts: 2
    Rate: 2
    For posterity. The problem is an error in Junkers Carapur Midi stoves (in my case ZWB24-1RE23S5300), but each ZWB24 series has the same design when it comes to this error. Error d5 is caused by accumulation of condensate (two options here - dirty siphon or condensate drain), damage to the condensate accumulation sensor (or short circuit of the cables to this sensor) or damage to the electronics itself - but this is rare. The most common cause is contamination on the sensor itself, catching moisture that shortens it, or corrosion of the sensor itself, which leads to the same error. All you need to do is clean or replace the sensor itself - the cost at the beginning of 2023 is approximately PLN 65. This can be solved TEMPORARILY, but only if we are sure that the condensate is drained without any problems (you need to clean the siphon and the drainage pipe) and check whether water is not rising in the siphon. We then disconnect one of the connectors on the condensate accumulation sensor (located in the upper part on the right side under the top cover), usually two blue wires or a blue and black wire. After disconnecting, the problem with the d5 code will disappear, but the failure will remain - no, this is not a complete solution to the problem. I DO NOT RECOMMEND leaving it without cleaning or replacing the sensor - this may cause greater problems (costs) if the condensate drain is clogged, because the condensate will get into the condensing unit and may leak onto the stove and damage the electronics and other servo mechanisms. Junkers Cerapur Midi ZWB 24-1 RE - unknown error code d5, the stove turns on and off
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  • Cleaning the siphon and condensate trap cleared the fault

    #6 20898443
    Kris Bialik
    Level 11  
    Posts: 32

    Hello, Happy New Year!
    I have the following question - my ZSBR 28-3a boiler received the `inspection required` message two weeks ago. But the stove worked without any problems, so I decided to wait until after the holidays, because I had a family raid. Today I looked into the furnace and in the semi-transparent trap of the siphon I saw a lot of sediments and various flakes, it was all gray in color. I removed the sediment tank from its clips, cleaned it and checked the channel leading to it with my finger (gray, slanted). It was also clogged. I placed a bowl and rinsed it with a large syringe, and a lot of mud and six hornet carcasses came out again. Once the rinse was clean, I put the boiler back together and turned it on. He started driving and started it. About half an hour there was a message about filling the siphon alternating with the temperature. Then In appeared again, alternating with temperature. The boiler seems to be working properly, the radiators are warm. Does this message need to be deleted? How?
    Thank you and best regards.
  • #7 20905178
    konrados1
    Level 10  
    Posts: 22
    Rate: 10

    Hello. To replace the condensate accumulation sensor, do I have to disassemble the heat exchanger to which it is mounted?
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  • E9 traced to chamber sensor, inspection message remains

    #8 20905565
    Kris Bialik
    Level 11  
    Posts: 32

    And I have no idea because I haven't even located it. There is one sensor installed in the chamber from which the gray drain channel came out, but when I unplugged the cable from it, a completely different error appeared - E9 (something with combustion). I connected the sensor, put everything back together and it works, it still has the message 'inspection required', but the last error is E9 from 3 days ago.
    Now I would just like to delete this message, the errors will no longer appear. Only in history.
  • #9 21077183
    marex32

    Level 15  
    Posts: 284
    Help: 3
    Rate: 58
    Hello, can colleagues give me the symbol of the circuit that is in the inverter fired, I can not find the component with the symbol, please help a lot, greetings.

    Added after 5 [minutes]:

    Hello, I found information that this circuit is: TNY277GN, can anyone confirm this?
    Company Account:
    ZAKŁAD USŁUGOWO HANDLOWY IŁOWA
    KOLEJOWA 9/11, Iłowa, 68-120 | Tel.: 609XXXXXX (Show) | Company Website: http://rtvnaprawakomputerow.pl/
  • #10 21830599
    konrados1
    Level 10  
    Posts: 22
    Rate: 10
    Hello again. It's been a year after replacing another /second/ condensate damper sensor, cleaning the exchanger and it's starting to fail again - code b3.... the cooker is 11 years old... i don't know whether to call the service technician again - to replace, clean... or look for a new cooker?

Topic summary

✨ Discussion about Junkers Cerapur Midi ZWB 24-1 RE boilers showing unknown error d5 and repeated on/off cycling. The issue is identified as a condensate accumulation fault, most often caused by a dirty siphon or condensate drain, contamination or corrosion of the condensate sensor, damaged sensor wiring, or rarely a faulty control board. Suggested remedies include cleaning the siphon and drain path, flushing sediment from the condensate trap, checking for water backup, and replacing the condensate accumulation sensor; temporary bypass was mentioned only after confirming proper condensate drainage. Later posts confirm recurring condensate sensor failures and related boiler errors such as E9 and b3.
AI summary based on the discussion. May contain errors.
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