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Current through wires of different diameter & different material

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Best answers

Does current remain constant through series-connected wires made of different materials and diameters?

Yes—the current is the same through the entire series path; what changes from section to section is the voltage drop because each wire segment has its own resistance [#21666725][#21666731] Treat each segment as a resistor in series, so the total resistance is R1 + R2 + ... and the current is I = V/(R1+R2+...), while each section drops V = I·R according to its resistivity, length, and diameter [#21666726][#21666727][#21666734] A perfectly joined junction has no voltage across it by itself; the total drop from end to end is just the sum of the drops across the sections [#21666731] The smaller-diameter section has higher current density, but not a different series current [#21666731] Wire resistance is usually very small, so the voltage drop may be tiny, but it is still present [#21666725][#21666727]
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Topic summary

✨ In a series circuit composed of wires with different diameters and materials, the current remains constant throughout the circuit regardless of variations in resistivity or cross-sectional area. Each wire segment acts as a resistor with resistance determined by its resistivity, length, and diameter. The total voltage drop across the series is the sum of the voltage drops across each wire segment, following Ohm's Law (V = IR). Smaller diameter wires have higher current density, but the current magnitude does not change at junctions between different wires. Wire resistance is typically very low compared to connected components, so voltage drops along wires are usually minimal but measurable. Practical considerations include the current carrying capacity of wires, as excessive current can cause overheating and mechanical failure. Resistance and current can be measured using ohmmeters and ammeters respectively. Common conductive materials mentioned include copper, aluminum, and gold, with resistivity differences influencing voltage drops but not current continuity.
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FAQ

TL;DR: Current in a series path is constant, even across different wires. Example: #22 Cu ≈ 0.0529 Ω/m; “A wire is really just a resistor.” [Elektroda, Steve Lawson, post #21666727]

Why it matters:** This FAQ helps beginners and hobbyists size wires, predict voltage drop, and avoid overheating in real builds.

Quick Facts

Does current stay the same through wires of different materials and diameters in series?

Yes. In a series path, the same current flows everywhere. Material and diameter change resistance and the voltage drop, not the current. [Elektroda, Frank Bushnell, post #21666731]

Where does the voltage drop happen when the wire changes diameter or material?

Voltage drops along each wire segment according to V = I × R for that segment. At a perfect joint, there is no extra drop. [Elektroda, Frank Bushnell, post #21666731]

How do I calculate total resistance for several wire sections in series?

Add the resistances: R_total = R1 + R2 + …. Then use Ohm’s Law, V = I × R_total, to find current or drop. [Elektroda, Richard Comerford, post #21666726]

Can different wires end up with the same resistance per meter?

Yes. Different materials and diameters can yield the same resistivity per unit length, so their voltage drops can match at a given current. [Elektroda, Richard Comerford, post #21666725]

What’s a real example of current through mixed wire gauges at 1 V?

One meter of #22 Cu (52.9 mΩ) plus one meter of #18 Cu (20.9 mΩ) totals 73.8 mΩ. Current ≈ 1 V / 0.0738 Ω ≈ 13.6 A. [Elektroda, Steve Lawson, post #21666727]

Who decides the current—the source, the load, or the wire size?

The load and source set the current. If the wire is too small, it still tries to carry that current and overheats. [Elektroda, Steve Spence, post #21666728]

What happens if my wire is undersized for the circuit?

It runs hot, the insulation can degrade, and the conductor can melt. That is a heat-related mechanical failure risk. [Elektroda, Steve Spence, post #21666728]

Is a wire basically a resistor?

Yes. “A wire is really just a resistor”—usually a very low-value one—so its resistance still causes voltage drop and heat. [Elektroda, Steve Lawson, post #21666727]

How can I measure and compare wire resistance or current at home?

Use a DMM. 1) Measure resistance with the ohmmeter across a known length. 2) Or put an ammeter in series with a test source. 3) Compare readings between wires. [Elektroda, Richard772 Susan, post #21666735]

Does the junction between two wires add voltage drop?

Assuming a perfect, low-resistance join, treat the junction as a single point. The drop occurs along each segment, not at the ideal joint. [Elektroda, Frank Bushnell, post #21666731]

Why do designers often ignore wire resistance in small-signal circuits?

Connected components usually have much higher impedances than the wire. The wire’s small resistance becomes negligible in those contexts. [Elektroda, Steve Lawson, post #21666727]

How does current density change when wire diameter changes?

Current density increases in the smaller-diameter section. That raises temperature for the same current, increasing drop and heating risk. [Elektroda, Frank Bushnell, post #21666731]
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