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Signal wheel + sensor G28. How to mount them and what tolerance

kalimer 93073 6
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Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
  • #1 5380368
    kalimer
    Level 11  
    Hello, BKC AUDI A3 engine year 2004 1.9 TDi, 105HP.

    The problem is that when removing the signal wheel, I did not mark how it should be fitted and now I do not know how to put it on. I will add that I was setting the timing.
    The timing is set as in the photo.
    Signal wheel + sensor G28. How to mount them and what tolerance
    I tried to set the signal wheel according to the photo

    Signal wheel + sensor G28. How to mount them and what tolerance

    but then the error "16725 - Camshaft Position Sensor (G40): Implausible Signal" and this G40 sensor is 100% functional because if it disconnects the G28 sensor (the one that reads from the signal wheel), the engine is hard but will fire. I will add that as I set up the above photo, according to the TESLA program, the checkpoint (in the red circle) should be at the bottom and for me it is more at the top (blue circle)
    Signal wheel + sensor G28. How to mount them and what tolerance

    As I set it up as in the picture above, it also crashes.
    I already lack strength

    Added after 1 [minutes]:

    PS
    The colors are the other way round, blue is as it should be according to the Tesla program and I have the red circle

    Added after 9 [minutes]:

    Maybe some of you know if there is any option in the VAG diagnosis that after entering the blocks, you can check the difference in the position of the G40 sensor in relation to G28. That would be the perfect solution
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  • #2 5381024
    fructon
    Level 33  
    you crash the camshaft sensor error, you received in the earlier post information what to do to check it and you still insist on the rotation sensor
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  • #3 5381046
    janusz2008
    Level 33  
    The engine has to be set to a duty cycle, and any mechanic will do it, if he puts the engine together, even if it was polished.
  • #4 5382615
    kalimer
    Level 11  
    By trial and error, I set the signal wheel and now the motor is ticking like new :)
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  • #5 10915713
    _mileq_
    Level 11  
    Colleagues, this is what it is like with this G28 sensor. Or rather, with a magnetic ring on the crankshaft.
    The problem will worsen as the seals and clutches on these engines wear down.

    I think colleague fructon is wrong that the g28 has no reference to cylinder 1.

    I have a similar problem, when replacing the seal on the crankshaft, I got lost and did not mark the exact location of the magnetic ring.
    I also set the ring like a colleague of Kalimmer according to drawing with the tool, i.e. the shaft at "0", the hole on the magnetic ring in the upper position to the mark on the seal housing - effect - the car fired, the engine ran well, but there was a problem with firing - it took noticeably longer to turn it !!!

    Thanks in advance for any answers !!!
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  • #6 10918999
    _mileq_
    Level 11  
    Welcome back!!!

    I found tips on English-language websites !!!
    It is true that the seal with the ring is mounted using an appropriate tool, but you can see exactly what the position of the shaft and rings is after the appropriate installation of the seal.

    http://www.myturbodiesel.com/forum/f7/1000q-h...l-tool-t10134-brm-rear-main-seal-change-9221/

    PS ... well, the easiest way was to mark the mark on the crankshaft flange at the magnetic ring hole !!!
    Yes it is, a wise Pole after the damage !!!
  • #7 18899431
    revolt2
    Level 17  
    Hi, I need advice, I want to use the sensor housing and the ring from the above motor for the 86c 1.3 polo engine, but I do not know if after buying a housing with a seal, I will receive a ring for the shaft and how it should be mounted ...

Topic summary

The discussion revolves around the installation of the signal wheel and sensor G28 on a 2004 Audi A3 1.9 TDi engine. The original poster faced issues after removing the signal wheel without marking its position, leading to a camshaft position sensor error (16725). Various responses suggest that the engine must be set to a specific duty cycle and that the magnetic ring's position is crucial for proper functioning. One user successfully resolved the issue through trial and error, while others shared experiences of similar problems when replacing seals and magnetic rings. Recommendations include using appropriate tools for installation and marking positions during disassembly to avoid future complications.
Summary generated by the language model.
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