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Migomat 150A – gasless flux wire vs cylinder, can it weld 8 mm steel?

xsnake 120994 21
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What is the difference between welding with a MIG/MAG welder without a gas cylinder and welding with gas, and is a 150A machine enough for profiles and 8 mm flat bars?

Welding without a cylinder means using flux-core wire; compared with gas-shielded MIG/MAG, the weld is rougher and you must chip off the slag afterward, while gas-shielded welding gives a cleaner, nicer weld straight away and better penetration [#8736912][#13184901] Flux-core wire is mainly useful when you weld only occasionally or need a portable setup, because it is more expensive than regular wire [#11885903] A 150A machine is considered too weak for welding 8 mm material well; around 250A is recommended for that thickness [#11886027][#8736912] For such thick work, a transformer or inverter welder with enough current and duty cycle is suggested instead of a small migomat [#11886027] If your welder supports a gas cylinder, you can still use flux-core wire with it and nothing bad will happen, but there is no point wasting gas on it [#18939440]
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  • #1 8736876
    xsnake
    Level 10  
    Posts: 44
    Rate: 33
    Hello, I wanted to advise you, I think about a migomat, e.g. 150A, I saw on the Allegro for PLN 629, and if anyone could advise me what is the difference in welding without a cylinder, I read that if you weld without a cylinder, you need to buy powdered wire, but is there any difference in welding? and more or less I could weld with it or I would be able to weld profiles and some thicker flat bars, e.g. 8 mm, so far I was welding with a 150A transformer welder with the thickest electrode 3 mm and I was able to weld with a thicker material.
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  • #2 8736912
    Dioda52
    Level 27  
    Posts: 932
    Help: 71
    Rate: 313
    There are two methods of welding; one is gas-shielded welding, and the other is welding with a special wire with a coating on top, and then no gas is used. When welding with Migomat, you need to remove the cover with a hammer, (just like the electrode), as you weld in a gas shield, the weld comes out nice right away and without any additional work. When welding thicker materials, thicker wire must be used for the weld to be strong and melted. If you use a lagging, it will be thicker and you won't be able to insert a thicker wire to enter the armor. The maximum thickness of the wire that can be used is the thickness of the armor into which it is inserted. Welding 8mm thick materials with this migomat will be very difficult.
    Welding wire without gas is called; flux-core.
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  • #3 8741779
    xsnake
    Level 10  
    Posts: 44
    Rate: 33
    Dioda52 wrote:
    Welding 8mm thick materials with this migomat will be very difficult.
    Welding wire without gas is called; flux-core.



    And with the use of gas, it will be possible to weld thicker materials? Is it better to buy an electric transformer or an inverter?
  • #4 8743389
    Dioda52
    Level 27  
    Posts: 932
    Help: 71
    Rate: 313
    Each migomat indicates the thickness of the materials it is intended for. In my opinion, it should have at least 250A, so that such thick materials can be welded well. It is much better to use a transformer welder for such welding, or an inverter welder. The most important thing is the current efficiency and what cycle it allows welding. Many welders have a limited time for continuous welding due to the fact that the transformer or inverter is low in power and works under a heavy load and becomes very hot, causing it to turn off or stop welding.
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  • #5 8753677
    xsnake
    Level 10  
    Posts: 44
    Rate: 33
    Dioda52 wrote:
    It is much better to use a transformer welder for such welding, or an inverter welder.



    What is the difference between a transformer and an inverter welder? and which is better for welding?
  • #6 8753772
    Dioda52
    Level 27  
    Posts: 932
    Help: 71
    Rate: 313
    The transformer welder is a very good welder, but quite heavy and the handling is quite troublesome, but basically not unreliable, the reason is the almost lack of electronics. It all depends on the performance of this welder, whether it is steel or alternating current. Much better welds are made with steel beam welding machines.
    Inverter welding machines are basically small, quite light, easy to move to another place. They are made exclusively with electronics and are quite complicated. At the time of damage, the cost of repair can be high. Sometimes they get damaged for unknown reasons. They are steel beam welders.
    Rotary welders are different welders. They are the best, but carrying them around is virtually impossible. They are mounted on wheels with a motor on one side and a DC generator on the other. They are mostly used in one place in the workshop. They used to be used very often on construction sites.
    Rotary welders are the most expensive, then inverter welders and finally the cheapest transformer welders. You should pay attention to structures when buying, the possibility of long welding without interrupting welding, the maximum welding current and what it will be used for.
  • #7 8765940
    xsnake
    Level 10  
    Posts: 44
    Rate: 33
    Dioda52 wrote:
    The transformer welder is a very good welder, but quite heavy and the handling is quite troublesome, but basically not unreliable, the reason is the almost lack of electronics. It all depends on the performance of this welder, whether it is steel or alternating current. Much better welds are made with steel beam welding machines.
    Inverter welding machines are basically small, quite light, easy to move to another place. They are made exclusively with electronics and are quite complicated. At the time of damage, the cost of repair can be high. Sometimes they get damaged for unknown reasons. They are steel beam welders.


    And which are the nicer DC transformer or DC inverter welds?
  • #8 8767322
    Dioda52
    Level 27  
    Posts: 932
    Help: 71
    Rate: 313
    If they are well made, it doesn't matter which welder you use. The most important is the person who welds, who has welding practice and experience, and welding technique. The weld must be well-fused to the material and completely fill the place of welding, with no flooding at the edges. You have to follow how long you want to weld without interruption, and not constantly stop and wait for the welding machine to cool down, because it has overheated.
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  • #9 8790987
    xsnake
    Level 10  
    Posts: 44
    Rate: 33
    And how do the inverter welders with the possibility of connecting and tig welding work?
  • #10 8794416
    Dioda52
    Level 27  
    Posts: 932
    Help: 71
    Rate: 313
    A tig can not be attached to every inverter welder. If there is a system for a snap, it is theoretically possible to connect a tigue. Tig welding is done for very thin materials and for a nice weld. The welding speed is very slow in the tig. Obviously, there must be a gas connection in an inverter welder.
  • #11 11885903
    elmanu
    Level 2  
    Posts: 3
    Rate: 4
    Welding with powder wire is expensive. Rather useful for people who weld very little, or for example for installers - who often change their workplace and only need a welder for a moment.
  • #12 11886027
    zenek.ch
    Level 13  
    Posts: 55
    Help: 3
    Rate: 15
    Whether to buy one or the other welding machine depends primarily on what it is to be mainly used for, how often it is to be used, and what material is to be welded with it.
    You already got some of the answers.
    For your needs (8mm), it is 150A because, as my friend wrote before, 250A to weld this thickness.
    You have not written whether you will use it sporadically or you are going to weld regularly as in the company.
    If you want to weld regularly, forget about the MARKET (read Chinese) ones, because you probably know the proverb `` cheap meat dogs eat ''.
    It is seemingly cheap, but how much health does it cost to use.
    For comparison, you can ask whether to give PLN 220 for a set of keys confusingly similar to the original well-known brand (I will not do an advertisement), or to give PLN 280 for such but original set of keys for which you have a lifetime guarantee?
    Summarizing, answer the questions I asked above and think what is more profitable for you.
    A DIY toy or equipment that you weld what you need and it will age sooner than ruin your nerves.
  • #14 13184901
    ollpio
    Level 2  
    Posts: 4
    Rate: 4
    It is always better to weld in a gas shield, the penetration is better and the weld is more durable

    Added after 1 [minutes]:

    This welder can only be played with, not welded

    Added after 3 [minutes]:

    Argon gas for the migomat
  • #15 13184953
    putekemil
    Level 11  
    Posts: 28
    Rate: 18
    And what kind of migomat would be good for an amateur?
  • #16 13185204
    zdenek_zdenek
    Level 27  
    Posts: 819
    Help: 62
    Rate: 325
    ollpio wrote:
    Argon gas for the migomat

    But you broke. In a jiffy, stainless steel and aluminum are welded in an argon shield, and the boy wants to weld black steel, so either pure CO2 or Argon 80% / CO2 20% mixture. Less spatter on the mixture.
    As for the welding machine, it is at least Esab origomig 170 or caddymig c200i. If you do not mind a weak cycle and worse quality of welds, you can still be interested in Besters, e.g. from Castorama 1700S, costs about PLN 1,300, but it is much lower-class equipment than the proposed Esabas.
    Cheap Chinese welding machines are useless.
  • #17 13215108
    prezesAdammm
    Level 14  
    Posts: 83
    Help: 4
    Rate: 35
    zdenek_zdenek wrote:
    ollpio wrote:
    Argon gas for the migomat

    But you broke. Stainless steel and aluminum are welded in a flash in an argon shield


    Aluminum is welded in the Argon shield in the MIG method, and stainless steel is welded in the MAG method, the shielding gas is Argon + up to 4% CO2 and possibly 1% oxygen ...

    Pure argon is in TIG to stainless steel ...
  • #18 18939123
    Gniewomir81
    Level 8  
    Posts: 27
    Rate: 8
    Hi. My migomat is cylinder compatible. Can I also use it for welding with this wire intended for welding without gas? If so, will something happen when I weld with it, but also with gas?
  • #19 18939440
    Lisek64
    Level 33  
    Posts: 1817
    Help: 218
    Rate: 588
    Nothing will happen to the welder if you ask about it, but why waste gas?
  • #20 18940408
    Gniewomir81
    Level 8  
    Posts: 27
    Rate: 8
    Oh, that's cool, because in my shop (UK) the cost of wire for welding with gas is 2x higher than for welding without gas. And won't the weld be better when I use gas for this wire, or does it make no difference?
  • #21 18941117
    Lisek64
    Level 33  
    Posts: 1817
    Help: 218
    Rate: 588
    Gniewomir81 wrote:
    Oh, that's cool, because in my shop (UK) the cost of wire for welding with gas is 2x higher than for welding without gas. And won't the weld be better when I use gas for this wire, or does it make no difference?

    Really 8-O We (Pl) are much more expensive (comparing the "bare" meter and in the buffer zone). I will not speak authoritatively which one is better, because I welded this wire only on the "welder" from Lidl, which was included in the set. The quality was devastating, although a couple of tables are still standing there :D I suspect that the problem with the weld was due to the poor quality of the wire itself and this "snot" machine ;-) For a nice weld, you need a good welder and good wire, which is also of different quality. Maybe my colleagues from the Forum have larger ones related to it or read the forums for welders, you will find more information there
  • #22 20508144
    klaudia79
    Level 1  
    Posts: 1
    Rate: 2
    Today I welded flux for the first time on my Ideal, I have the impression that the weld is prettier than with gas. I don't have much experience.

Topic summary

✨ The discussion revolves around the use of a Migomat 150A welder without a gas cylinder, specifically focusing on the differences in welding techniques. Users highlight that welding without gas requires the use of flux-cored wire, which can affect the quality and strength of the weld. It is noted that while gas-shielded welding typically yields better penetration and durability, flux-cored welding is more convenient for certain applications, especially for those who weld infrequently. The consensus is that for welding thicker materials, such as 8mm profiles, a welder with at least 250A is recommended. Comparisons are made between transformer and inverter welders, with inverter models being lighter and more portable but potentially more complex and costly to repair. Users also discuss the importance of using quality materials and equipment for achieving good welds, regardless of the welding method employed.
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FAQ

TL;DR: A 150 A MIG welder typically penetrates only 3–4 mm steel per pass ["MIG Welding Guide"], and “gas makes the weld nice right away”[Elektroda, Dioda52, post #8736912] Flux-core costs more per metre yet frees you from cylinders. Pick ≥250 A for 8 mm jobs.

Why it matters: Matching wire, shielding, and power to the job avoids weak, porous welds.

Quick Facts

• 150 A machines give ~20 % duty cycle at full amperage [Spec sheet, 2023]. • Solid ER70S-6 wire Ø0.8 mm costs ≈ €12/kg, flux-core Ø0.9 mm ≈ €18/kg in EU [Toolmarket, 2024]. • Minimum recommended current for single-pass 8 mm steel: 250 A [Elektroda, Dioda52, post #8743389] • CO₂ or Ar80/CO₂20 mix lowers spatter by up to 30 % versus pure CO₂ [Lincoln, 2022]. • Typical amateur gas bottle rental: €60 year + €25 fill (10 L, 200 bar) [GasCo, 2024].

What changes when I weld without a gas cylinder?

Gasless welding uses flux-cored wire that forms its own shielding cloud. You avoid renting cylinders, work outdoors in wind, but create more fumes and slag you must chip off [Elektroda, Dioda52, post #8736912] Welds look rougher and spatter rises about 15 % [Lincoln FCAW Guide].

Can a 150 A MIG weld 8 mm plate?

Not reliably. At 150 A the arc melts roughly 3–4 mm steel per pass. Multiple passes may work, yet the duty cycle forces long cooling pauses and joint strength drops [Elektroda, Dioda52, post #8743389] Upgrade to ≥250 A for single-pass 8 mm joints.

Does using gas with flux-core wire improve the weld?

No. Flux-core is formulated to weld without external gas. Adding gas wastes money and can disturb slag formation, causing porosity [Elektroda, Lisek64, post #18939440] Switch to solid wire if you want to weld in gas.

Which gives stronger welds: transformer or inverter welder?

Either can produce sound joints if built well. Inverters are lighter, more adjustable, and run smoother DC arcs; transformers are heavier but tougher and cheaper to repair [Elektroda, Dioda52, post #8753772] Duty cycle, not topology, decides sustained amperage.

Are inverter welders fragile?

Yes. Packed electronics mean excellent size-to-power ratio, yet voltage spikes or dust can blow IGBTs. Repair often costs 30–50 % of new price, an edge-case failure many owners overlook [Elektroda, Dioda52, post #8753772]

Can I add TIG torch to any inverter MIG/MMA unit?

Only if the inverter has a “Lift-TIG” or HF TIG socket and a gas solenoid. Without these, the torch lacks shielding control and ignition [Elektroda, Dioda52, post #8794416] Check the front panel for a separate TIG symbol before buying.

What shielding gas should I use for mild steel MIG?

Use pure CO₂ for low cost or Ar80/CO₂20 mix for cleaner bead and 10–30 % less spatter [Elektroda, zdenek_zdenek, post #13185204] Pure argon is for aluminium or TIG.

Is flux-core wire economical for occasional hobby work?

Sometimes. You skip bottle rental, yet wire is ~50 % pricier per kilogram [Toolmarket, 2024]. If you weld under 20 kg wire yearly, flux-core can be cheaper overall [11885903].

How do I switch my gas MIG to flux-core mode?

  1. Replace solid wire with flux-core and flip the wire polarity: gun to –, work clamp to +.
  2. Turn off gas flow and tape the valve closed.
  3. Reduce wire speed by ~10 % and practice on scrap. Follow the welder manual for polarity lugs.

Why do my flux-core welds look better than my gas welds?

Flux-core runs hotter, which can mask lack of fusion in thin sections. Good settings plus slower travel give a pleasing bead, as new users report [Elektroda, klaudia79, post #20508144] Test bend samples to confirm strength.

What is an edge case where flux-core fails?

In confined spaces without ventilation the slag fumes can exceed OSHA manganese limits within minutes, risking toxicity—unlike clean gas MIG. Always ventilate or wear a PAPR respirator [OSHA, 2021].
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