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Cable Cross-Section Calculation for 22 kW, 25m Length & Required Protection Measures

pajaczek1967 44161 23
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  • #1 8763376
    pajaczek1967
    Level 2  
    I am asking you to calculate the cable cross-section of 22 kW and the length of 25 meters, and what protection is needed for this?
    Thanks in advance.
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  • #2 8763446
    arekd555
    Level 16  
    What at the end of this cable ...
  • #3 8763474
    JohnySpZOO
    Electric installations specialist
    For power: P = 22kW and length l = 25m, cos (phi) = 0.8, Un = 400V:
    - current flowing: 39.69A,
    - voltage drop: 1.5% - for a cross-section of 4mm? Cu.

    Da 4mm? the long-term load capacity is as per tables 40A.
    I would suggest a cross-section of at least 6mm? - load reserve. Long-term load capacity (for 6mm? ;) then it will be 51A.

    The load capacity of cables is also influenced by the way they are arranged.

    Calculations: http://www.prs.pl/page690.html

    What is the function of this cable? Power supply for switchgear, motor / equipment?
    Is the security supposed to be delayed, immediate? The nature of the device is decisive for this.
  • #4 8763954
    pajaczek1967
    Level 2  
    It is an OTK - 2000P / E 22.5 kW air supply unit

    And please give me which protection is better:
    -delayed
    -immediate
    How many Amps and what difference

    Thanks in advance
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  • #5 8764017
    Anonymous
    Anonymous  
  • #6 8764028
    Anonymous
    Anonymous  
  • Helpful post
    #7 8764069
    arekd555
    Level 16  
    Differential 30mA / 40A protection S303 B40A
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  • #8 8764151
    pajaczek1967
    Level 2  
    Thank you very much for your help
  • #9 8764205
    Anonymous
    Anonymous  
  • #10 8764405
    JohnySpZOO
    Electric installations specialist
    pajaczek1967 wrote:
    It is an air supply unit OTK - 2000P / E 22.5 KW

    Quote:
    There is a 22.5 kW heater and two 290W fans. Current consumption 35.1A. Practically a resistor.

    arekd555 wrote:
    Differential 30mA / 40A protection S303 B40A


    There is something wrong for me :idea:

    Pg = 22.5 kW
    Pw = 2x ~ 0.3kW = 0.6kW
    P = Pg + Pw >>> 23.1kW
    :arrow:
    And we have this:
    P = 23.1 kW
    U = 400V

    Long-term load current:
    for cos (phi) = 0.9 >>> I = 37.05A ??? -OKAY
    for cos (phi) = 0.8 >>> I = 41.68A - Something is wrong! The S303 B40A will continue to energize and power reliability will be degraded.

    Depending on the temperature factors (heating of the device) for cos (phi) = 0.9, i.e. for the current I = 37.05A, the protection may activate unnecessarily.

    We're balancing here on the verge of loadability, buddy arekd555 that's why I would suggest:
    RCD - P304 63A 30mA
    Miniature circuit breaker - S303 B63

    Who knows what will be connected to this control panel in the future? Any drivers / modules / displays?

    As for the security itself, there is one more question:
    Is this protection supposed to protect the cable and the control panel or the control panel is already secured and you want to protect the cable?
    I am asking because the topic is:
    pajaczek1967 wrote:
    I am asking you to calculate the cable cross-section of 22kw and the length of 25 meters and what protection is needed for this.
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  • #11 8764520
    arekd555
    Level 16  
    Hello. I agree, you can use the typoshift up, but I took into account the max power. 22.5kW. The S303 B63A and RDC 63A / 30mA protection is also correct, but too high for the resistive load. Say ...
  • #12 8764760
    Anonymous
    Anonymous  
  • #13 8765237
    JohnySpZOO
    Electric installations specialist
    I agree :)
    Theoretically cos? for heaters = 1 :) but only if we test the heater itself (the "resistor" with the appropriate parameters, of course), because practically all the supplied energy consumed by a given receiver is released in the form of heat.

    In reality, however, it is a bit different. Depending on the technological structure of a given device and its advancement, in addition to the heating element, there are also other elements such as various types of controllers (sensors / elements / control elements / relays), executive devices stabilizing the heating process, so that the set value, e.g. max. has not exceeded the set tolerance, and they also consume some energy.
    In this case, cos (phi)
  • #14 8765270
    remik_l
    Level 29  
    We have the cable and the circuit protection ...

    What if the short-circuit loop impedance of the switchgear from which the heater will be powered is, for example, 0.02? and there is a short circuit right behind the protections you wrote about?
  • #15 8766024
    JohnySpZOO
    Electric installations specialist
    I would love to hear you answer. :)
  • #16 8766365
    Anonymous
    Anonymous  
  • #17 8766388
    MuNiO
    Level 26  
    And I have a question for "pseudo electricians" on this topic. Why do you use "differential" as a cure for all evil? This control panel requires only a fused power supply without a "differential".

    DTR of the device:
    Link

    Minimum protection 3x35A delayed - use 40A
  • #18 8766603
    retrofood
    VIP Meritorious for electroda.pl
    MuNiO wrote:
    And I have a question for "pseudo electricians" on this topic. Why do you use differentials as a cure for all evil? This control panel requires only a fused power supply without a "differential".


    And in the DTR it says:

    Quote:
    "... The ventilation device must be plugged into a working (grounded) socket, which complies with all electrical safety requirements ..."
  • #19 8766766
    JohnySpZOO
    Electric installations specialist
    geguś wrote:
    JohnySpZOO wrote:
    I would love to hear you answer. :)

    You have replied to yourself and others in previous posts. For all evil :arrow: RCD . :lol:
    I refer my friend to the topic RCD- a panacea for all evil or necessity?

    MuNiO wrote:
    And I have a question for "pseudo electricians" on this topic. Why do you use "differential" as a cure for all evil? This control panel requires only a fused power supply without a "differential".

    DTR of the device:
    Link

    retrofood wrote:
    And in the DTR it says:
    Quote:
    "... The ventilation device must be plugged into a working (grounded) socket that meets all electrical safety requirements ..."

    MuNiO >>> Page no. 4 (top) :) Apparently my colleague cannot read with understanding. I recommend that you familiarize yourself with the topic given above.
  • #20 8766901
    Anonymous
    Anonymous  
  • #21 8769147
    retrofood
    VIP Meritorious for electroda.pl
    JohnySpZOO wrote:


    retrofood wrote:
    And in the DTR it says:
    Quote:
    "... The ventilation device must be plugged into a working (grounded) socket that meets all electrical safety requirements ..."

    Page no. 4 (top) :) Apparently my colleague cannot read with understanding. I recommend that you familiarize yourself with the topic given above.


    I don't know if it's for me. They taught me to read, so I quoted what I read.

    Added after 35 [seconds]:

    geguś wrote:
    retrofood wrote:
    MuNiO wrote:
    And I have a question for "pseudo electricians" on this topic. Why do you use "differential" as a cure for all evil? This control panel requires only a fused power supply without a "differential".


    And in the DTR it says:

    Quote:
    "... The ventilation device must be plugged into a working (grounded) socket that meets all electrical safety requirements ..."

    Does this control unit have a cable with a plug installed by the manufacturer? Because I understand that a seventy-two-kilo air handling unit is a portable device. I guessed? :lol:


    That is the question!!!

    (although those 72 kilos are a bit too much ... :D )
  • #22 8769277
    Anonymous
    Anonymous  
  • #23 8769312
    retrofood
    VIP Meritorious for electroda.pl
    geguś wrote:
    retrofood wrote:

    I don't know if it's for me.

    I am asking in general. Who knows, let him answer. They also taught me to read and taught me to understand the text I was reading. If it is to be connected via a socket / plug, then there is nothing to debate. The rated current of the device is 35A, which disqualifies the 32A socket. The only thing left is a minimum of 63A. As we know, sockets are general-purpose circuits, so the protection of such a circuit is 63A. And the matter is solved.

    And if someone comes to think and power this device without a socket and plug, then one can debate.


    I just wanted to draw your attention to it, only because Kol. MuNiO referred to the DTR. The spread of the parameters of these heaters is very extensive.
  • #24 8769352
    JohnySpZOO
    Electric installations specialist
    retrofood wrote:
    I don't know if it's for me. They taught me to read, so I quoted what I read.

    I corrected - see my post above. I also sent a message regarding the improvement of the statement to PW.
    The answer concerned the speech of a colleague MuNiO.

Topic summary

The discussion centers on calculating the appropriate cable cross-section for a 22 kW load over a distance of 25 meters, with considerations for voltage drop and protection measures. The calculated current is approximately 39.69A, with recommendations suggesting a minimum cross-section of 6mm² for safety and load reserve. Various protection options are debated, including the use of differential protection (30mA / 40A) and circuit breakers (S303 B40A, S303 B63A). The nature of the load, which includes a 22.5 kW heater and fans, influences the choice of protection, with considerations for both immediate and delayed tripping. The discussion also touches on the implications of short-circuit loop impedance and the necessity of proper circuit protection to ensure reliability and safety.
Summary generated by the language model.
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