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Citroen C4 2.0 HDI - uneven engine operation. Injections out of calibration P026

mkaminski100 73725 41
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Why does my Citroën C4 2.0 HDi run unevenly and show injector balance faults P0266/P0269/P0272, and what should I check first?

This fault should be approached first as an injector/fuel-system or one-cylinder compression problem, not as an EGR/DPF problem, so the key checks are injector leak-back/overflow, injector wiring and supply, fuel pressure, and a compression test on the suspect cylinder [#15741073][#15741987][#15743703] At idle alone the live data is not enough; the advice was to log parameters under load/while driving, because the rail pressure and correction values there reveal problems that are hidden at standstill [#15741073] If the injector fault stays on cylinder 4 after swapping injectors, then the problem likely follows the cylinder or its wiring, so check compression and the rubbed harness/connector for that injector [#15743703] The later update from the thread says the car was finally fixed by replacing the pump and injectors, and the removed pump showed sediment/rust-like contamination inside [#15801884]
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  • #31 15770433
    mkaminski100
    Level 18  
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    EOLYS? The color would match, but a lot of it and a bit too sticky for this liquid
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  • #32 15771413
    Anonymous
    Level 1  
  • #33 15771453
    mkaminski100
    Level 18  
    Posts: 501
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    But burning the DPF does not affect the addition of a larger dose of EOLYS, so it should be only as much as needed.
    As I remember in Citroens, the controller adds EOLYS based on the change in the amount of fuel in the tank calculated after opening the flap.
    The DPF can burn out daily, but this does not result in injecting more additive into the tank. So either it's not EOLYS (and if it can be some kind of muck), either it doesn't mix well and that amount is normal, or the computer was feeding too much.
    Anyway, the problem apparently started in 2012 when the previous owner bought the car. As he claimed, the car was several times in the ASO and they found nothing.
    I suspect fuel, but due to the lack of filings, I will focus on cleaning the injectors and checking them.
    Next, consider the electrical problem.
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  • #34 15771471
    Anonymous
    Level 1  
  • #35 15771483
    mkaminski100
    Level 18  
    Posts: 501
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    The fuel is pumped out of the tank, so it will be filled with new fuel. At the beginning I have to clean the system and check if it will work and how the injections will look like on the test stand. If it's just dirt, great.

    DPF is the same as FAP, only the first is in English (Diesel Particulate Filter) the second is in French (Filtre à Particules).
    Both can be considered wet and dry only that in Poland it has been accepted that FAP people call wet, because it is mainly French cars.
  • #36 15786546
    los_dawidos
    Level 9  
    Posts: 10
    Rate: 1
    I have a small question so as not to start a new topic. I would like to buy a Focus with a 2.0 TDCI engine (i.e. 2.0 HDI from the PSA concern) with a power of 136 HP. The guy sent me a picture of something like "Fuel Injector Balance Check" where the "Power Share/Balance" on each cylinder is: 1.02(1), 0.96(2), 1.03(3) and 0.99(4).

    A friend, in turn, said that these values should be as close to zero as possible, and the above makes it expected that the injectors will be in the next few, several thousand. miles to replace. How is it actually?
  • #37 15787920
    Anonymous
    Level 1  
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  • #38 15789677
    domex32
    VIP Meritorious for electroda.pl
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    los_dawidos wrote:
    I have a small question so as not to start a new topic. I would like to buy a Focus with a 2.0 TDCI engine (i.e. 2.0 HDI from the PSA concern) with a power of 136 HP. The guy sent me a picture of something like "Fuel Injector Balance Check" where the "Power Share/Balance" on each cylinder is: 1.02(1), 0.96(2), 1.03(3) and 0.99(4).

    A friend, in turn, said that these values should be as close to zero as possible, and the above makes it expected that the injectors will be in the next few, several thousand. miles to replace. How is it actually?


    The norm is +-3, and the adjustment limit is +-5, so the values are perfectly normal, and nothing promises a quick regeneration of the injectors.
  • #39 15801668
    jurekk55
    Level 36  
    Posts: 3698
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    mkaminski100 wrote:
    I will be very grateful for any hints


    You don't have to, but let's start from the beginning, i.e. what engine, specifically. If you don't know, enter the last 8 digits of your VIN.
    How is the high pressure air intake constructed? two-way?

    Then determine if he can see the fuel filler cap

    mkaminski100 wrote:
    According to the computer, the DPF is regenerating, but the can itself is lukewarm, so I don't really believe it.

    What is the reading from the differential pressure sensor at maximum possible RPM?
    This will help determine if "FAP has been removed

    mkaminski100 wrote:
    The pump will flush gasoline


    As long as you lubricate it with clean oil later.

    mkaminski100 wrote:
    I can do injectors for cleaning


    Not the best idea. However, thoroughly clean, .... well, the flow valve and the pressure control valve? You didn't specify the engine subtype, so what to check is a bit enigmatic.
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  • #40 15801884
    mkaminski100
    Level 18  
    Posts: 501
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    The problem is already solved, but in general it is worth providing data. I did not write because only today I turned the intake and tested the engine again.
    Two-way intake.
    The engine code is DW10BTED4
    DPF is still saved and working.
    As I wrote, I bought a whole engine with injections and a pump, so in the end I replaced them and the car started.
    After disassembling the pump, I see that there is some sediment, like rust remnants, but in small amounts. Inside, there is also rust on the surfaces, but there is nothing on the rubbing surfaces (probably they are made of stainless steel) and to be honest I don't see any damage or excessive wear on them.
    Anyway, I replaced the pump and injectors, and the ones I have will be cleaned and checked, but I doubt that there is anything wrong with them.
    Thank you all for your help.
  • #41 18011575
    czulak
    Level 1  
    Posts: 1
    Rate: 2
    The topic is great and helped me a lot, I started by checking the filter and there are some filings. Hence my request for a few instructions or links as such are already somewhere.
    How to clean/rinse injectors and pumps. Do I have to block the timing to remove the pwc? What else is worth cleaning?
    I will only add that I have a Peugeot 407 2.0 hdi 136 km
    Regards, chulak
  • #42 21717312
    jd2019
    Level 7  
    Posts: 3
    Hello, sorry for heating up such an old topic. I have a problem with my 1.4 HDi engine: the problem is the fuel system constantly airing up. I should add that the fuel lines with the pump are new and original, the overflow lines have also been replaced, the injectors are new, not remanufactured, the old ones died because of this. By pumping with the pump the system can be vented, however, after starting the engine, it very quickly becomes air-locked, as well as if it stands for a while without starting by pumping with the pump there is air again. The engine, especially when cold, runs unevenly; the revs do not seem to jump, but you can also feel the unevenness when driving. Once warmed up, the performance improves. At higher speeds it rides and accelerates very well. Unfortunately after driving, pumping with the hand pump, there goes a lot of air in the clear line. I checked the fuel vacuum today and it is very low - 0.1 bar; overflow pressure basically identical: 0.1 bar. From what I've picked up on this topic, the former should be 0.5-1 bar vacuum and the return pressure max 1 bar; with me it's 1/10th of that. I read somewhere on the internet that the fuel vacuum with a clean fuel filter should be just that low or close to zero, and rise to 0.6-0.7 bar when blocked by bending the line, that this indicates that the internal WC pump is tight - and this is the case with me. Unfortunately, this is nowhere near the information contained in this topic. Could these low values be indicative of low vacuum pump performance in the WC pump? Where to look for the cause? Valves in the pump tested in Diagbox, they can be heard working; to be sure, they were swapped with other used ones, also working, with no effect.Vacuum testing instructions for low-pressure fuel system on 8HT engine .
    At idle, it gets the vacuum required for spinning the starter; unfortunately, this for full load is not achieved - it is about 13.

Topic summary

✨ The discussion revolves around the uneven engine operation of a Citroen C4 2.0 HDI, specifically related to injector calibration issues indicated by error codes P0266, P0269, P0272, and P0098. The owner reports that after extensive repairs, the engine starts without issues but runs poorly, particularly at idle, and exhibits symptoms akin to running on fewer cylinders. Various troubleshooting steps are suggested, including checking glow plugs, swapping injectors, and examining wiring for damage. The injectors are identified as Siemens piezoelectric types, and the importance of conducting overflow tests and checking compression is emphasized. The owner ultimately decides to replace the injectors and pump after confirming low compression in cylinder 4 and finding rust-like sediment in the fuel system.
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FAQ

TL;DR: 80 V/20 A piezo-pulse, 25 bar cylinder pressure shows healthy DW10BTED4 compression — “Injector stuck open can melt a piston” [Elektroda, Anonymous, post #15741987]

Why it matters: Correctly reading P0266-P0272 misfire data prevents costly engine and DPF damage.

Quick Facts

• Compression spec: 20–25 bar hot, equal within 3 bar [Haynes via Elekt, mkaminski100, #15750340] • Injector current & voltage at fire-up: 20 A / 80 V [Elektroda, Anonymous, post #15741434] • Acceptable injector correction: ±3 mg/stroke (limit ±5) [Elektroda, domex32, post #15789677] • Overflow test fail: >50 % difference vs. best cylinder [Elektroda, Anonymous, post #15787920] • Piezo plug live voltage: up to 250 V – never unplug at idle [Elektroda, Anonymous, post #15741434]

What really causes the P0266, P0269 and P0272 “contribution/balance” errors on a 2.0 HDI?

They appear when cylinder-specific fuel delivery drifts outside ECU limits. Main triggers are leaky control valves (large overflow), wiring chafe on the twisted pairs, or clogged return lines that drop rail pressure [Elektroda, Anonymous, post #15741073]

Is 24–25 bar compression good for the DW10BTED4?

Yes. Hot readings of 24–25 bar fall inside the 20 ± 5 bar factory window, indicating rings, valves and gasket seal properly [Elektroda, mkaminski100, post #15750294]

What does code P1195 mean on this engine?

P1195 = injector electrically commanded but hydraulically stuck open. Continuous injection can wash bores and burn pistons within minutes [Elektroda, Anonymous, post #15743111]

Do Siemens/Continental piezo injectors need coding after swapping?

No. Third-generation Siemens piezos on DW10BTED4 are non-coded; ECU recognises them automatically [Elektroda, mkaminski100, post #15743901]

Safe compression test without removing injectors – possible?

Yes. Use the starter-current drop method: clamp an amp probe on the starter lead, disable fueling, crank 5 s and watch the oscilloscope; equal current peaks mean equal compression [Elektroda, Anonymous, post #15746650]

Does EGR or DPF clogging create harsh misfire at idle?

Rarely. EGR or FAP restriction adds smoke and power loss, but pronounced shudder at all revs almost always traces to injection issues, not the exhaust side [Elektroda, Anonymous, post #15743703]

Why keep a constant 2 bar during the leak-off test?

Piezo injectors require controlled back-pressure; open returns let them mis-meter, giving false pass/fail results [Elektroda, domex32, post #15743165]

What does ‘power share/balance’ 0.96–1.03 mean in a Ford 2.0 TDCi scan?

Values between 0.7 and 1.3 (±3 mg/stroke) are normal; correction limit is ±5. Your 0.96–1.03 range signals healthy injectors [Elektroda, domex32, post #15789677]

Edge case: what happens if I unplug a piezo injector with engine running?

The valve can freeze open, causing full-time fuel flow that destroys the piston — a “don’t ever try it” scenario [Elektroda, Anonymous, post #15741987]

Metallic or rusty powder in the fuel filter – dangerous?

Yes. Even teaspoon amounts suggest pump or injector wear. Flush tank, lines, regulators and add 1:100 2-stroke oil for lubricity before more diagnostics [Elektroda, Anonymous, post #15750587]

Quick 3-step procedure to verify wiring faults on injector pairs?

  1. Visually inspect twisted-pair insulation, especially where the cover rubs [Elektroda, mkaminski100, post #15741385] 2. Wiggle harness while idling; if correction jumps, suspect a break. 3. Measure continuity end-to-end; resistance must equal zero ±0.1 Ω.
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