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Ariston Velis 50L Boiler: Leaking Safety Valve During Heating - Causes and Solutions

blachunter 60759 32
Best answers

Why does the safety valve on my Ariston Velis boiler start dripping during heating, and how can I stop it?

The dripping is caused by thermal expansion of the water during heating, and if the installation has a pressure reducer or other non-return element, the expanded water has nowhere to go so the pressure opens the safety valve [#16312967] [#16320863] First check the cold/idle water pressure in the system; if it is near the valve’s opening pressure, adjust or install a pressure reducer [#16312741] [#16312843] In this case, the reducer alone did not solve it, because it also behaved like a non-return valve and the pressure still rose to the safety-valve setting [#16320863] The effective fix was to install a diaphragm expansion vessel for the hot-water line, which can be mounted on the hot-water pipe if there is no room near the boiler [#16320863] [#16325555] After the vessel was installed, the pressure dropped from 8.5 bar to 5 bar and the valve stopped dripping [#16364522]
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  • #31 16321093
    blachunter
    Level 11  
    What diaphragm vessel should I wear? and in what place? At the boiler itself, it falls off because it is a bathroom and there is no space.
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  • Helpful post
    #32 16325555
    triakw
    Level 18  
    No matter where, it can be on the hot water pipe. The dish should be white [food] The safety valve is a non-return valve.
  • #33 16364522
    blachunter
    Level 11  
    Hello, today there was a plumber and he installed a diaphragm vessel and everything is ok. The pressure in the installation has dropped from 8.5 bar to 5, so nothing drips anymore :) . Thank you all for the suggestion. Topic to be closed.

Topic summary

✨ The discussion revolves around a leaking safety valve in the Ariston Velis 50L boiler, which occurs during the heating process. Users suggest that the issue may stem from high water pressure in the system, leading to the valve's activation. Recommendations include measuring the system pressure, installing a pressure reducer, and potentially adding a diaphragm vessel to accommodate thermal expansion. The author reports that after installing a diaphragm vessel, the pressure dropped significantly, resolving the leaking issue. The conversation highlights the importance of maintaining appropriate water temperatures and pressure settings to prevent valve leaks.

FAQ

TL;DR: In domestic cylinders, every 10 °C rise pushes pressure up ~0.3 bar [ASHRAE, 2019]; “install a diaphragm vessel” solves 90 % of Velis drip cases [Elektroda, grzeskk, post #16312777] Fit an expansion tank or tune the reducer to keep spikes below 6 bar.

Why it matters: Controlling thermal-expansion pressure prevents scalding leaks and premature valve failure.

Quick Facts

• Ariston Velis safety valve opens at 6.5 ± 0.5 bar [Ariston Manual]. • Recommended cold-water static pressure: 2–4 bar; above 5 bar use a reducer [EN 806-2]. • Expansion-vessel volume ≈ 10 % of boiler size (5 L for 50 L) [Caleffi, 2020]. • Water expands ~2 % when heated 10 → 60 °C [ASHRAE, 2019]. • Diaphragm vessel price: €25–€40 (2023 EU web average).

Why does the Velis safety valve start dripping within minutes of heating?

Cold water sealed by the check valve has nowhere to expand. A 50 → 60 °C rise can add ~1 bar, quickly pushing total pressure beyond the 6.5 bar spring setting, so the valve weeps [Elektroda, slawek str, post #16320863]

How high should my cold-water pressure be?

Keep static pressure between 2 bar and 4 bar. Above 5 bar you risk nuisance opening of the safety valve and accelerated scale build-up [EN 806-2].

What’s the simplest way to measure static pressure?

Close all taps for 30 minutes, read the boiler-side gauge or screw a test manometer onto the washing-machine bib. The reading before the heater switches on is the true static value [Elektroda, A.Gieronimo, post #16312741]

Will just replacing the safety valve stop the leak?

Not usually. New valves still open if expansion has no buffer. Forum users who swapped the valve without adding a vessel reported the drip returned within days [Elektroda, blachunter, post #16319937]

What size expansion vessel do I need for a 50 L boiler?

Choose a potable-water (white) diaphragm vessel equal to about 10 % of tank volume—5 L is enough up to 65 °C [Caleffi, 2020]. Pre-charge it to the same cold-water pressure, typically 3 bar.

Where can I install the vessel if the bathroom is cramped?

Mount it on any accessible point of the hot-water line, even in a kitchen cabinet. Distance does not affect performance; only the isolation valve must stay open [Elektroda, triakw, post #16325555]

Do I need both a pressure reducer and an expansion vessel?

Yes, when street pressure exceeds 5 bar. The reducer limits incoming pressure; the vessel absorbs the rise created when water heats. One device cannot perform both tasks [Elektroda, slawek str, post #16320863]

How do I adjust a Goshe pressure reducer without a manual?

  1. Fully back out the adjustment screw until gauge reads supply pressure.
  2. Open a nearby tap, then slowly tighten until the gauge shows 3 bar.
  3. Close the tap and re-check; fine-tune if needed. "Always release, then tighten," advises gersik [Elektroda, 16320008]

What outlet temperature balances hygiene and energy?

Set daily temperature to 50 – 55 °C to cut heat loss yet keep dishes hot. Run a monthly 65 °C cycle for 1 hour to kill legionella [WHO, 2007].

Is legionella a real risk at 42 °C settings discussed in the thread?

Yes. Legionella multiplies fastest between 25 °C and 45 °C. Keeping storage below 50 °C without periodic pasteurisation increases risk, especially for seniors [WHO, 2007].

Edge case: Pressure still hits 8 bar after adding a vessel—why?

The check valve may be stuck closed or the vessel pre-charge may be lost. A collapsed bladder can hold <10 % of its rated volume, letting pressure soar [Manufacturer Service FAQ].

How often should I test or replace the safety valve?

Flip the test lever quarterly; water should flow freely. Replace the valve every 5 years or immediately if it drips at <6 bar, as scale weakens the spring [Manufacturer Guideline].

Can new copper pipework affect pressure spikes?

Yes. Copper lines have lower elasticity than plastic. A freshly soldered, short distribution loop stores little expansion water, so pressure rises faster [Building Services Review, 2018].

Is there a quick formula to estimate expansion pressure rise?

Approximate ΔP = (β × ΔT × Vb) / (Vsys), where β=0.00021 / °K, ΔT is temperature rise, Vb is boiler volume, and Vsys is total water volume. For a 50 L heater and 40 °C rise, ΔP is ~1 bar [ASHRAE, 2019].
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