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Man TGL 12.250 - error 3257, 3650, 3209, 3519, 3207, 3522, 3002

panfil.lukasz 23274 12
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  • #1
    panfil.lukasz
    Level 2  
    Hello
    I'm having trouble with bugs in Man TGL 12.250. Errors 3257, 3650, 3209, 3519, 3207, 3522, 3002, probably several of them are from one fault, but I don't know which one exactly.
  • #2
    darfur5
    Level 34  
    Mistake:
    3257 - applies to EBS, pressure control module, rear axle right; impulse ring error
    3209 - pressure regulation module, rear axle on the left; no valid definition
    3207- pressure regulation module, rear axle on the left; impulse ring error, left wheel sensor
    3002 - damaged control device; unknown uC interrupt, timeout during data exchange, uC active or passive
    3519 - Wheel rotation sensor, error during the last connection cycle
    3522 - diagnostic mode active
    3650 - CAN semi-trailer interface, partial or complete failure of the tractor-semi-trailer interface.
    All errors are related to EBS.
  • #3
    panfil.lukasz
    Level 2  
    Thanks a lot. What can I do with it or replace it?
  • #4
    darfur5
    Level 34  
    Such a flood of errors concerning one system is probably not a coincidence. What has been done so far?
  • #5
    panfil.lukasz
    Level 2  
    Discs and pads replaced.
  • #6
    darfur5
    Level 34  
    Check:
    - EBS sensors for resistance and damage on both sides, right / left
    - wires of these sensors for damage, abrasions, breaks
    - impulse rings in both hubs, whether they are not damaged, crooked, corroded
    - there are no play in the hubs, because maybe the bearings are ending and thus the gap between the sensor and the impulse wheel has increased
    - EBS socket and cable semi-trailer - tractor for abrasions and corrosion, if the EBS socket or plug is green, it must be repaired / replaced.

    That's it for the beginning. Oh, and check the brake pad wear sensors and their wiring.
  • #7
    panfil.lukasz
    Level 2  
    Thank you very much, I'll check it tomorrow and let you know.
  • #8
    darfur5
    Level 34  
    By my understanding, when removing or installing the brake disc, you damaged the pulse generator ring or you did not clean it with a wire brush. If rust gets into the pulser wheel gap, the sensor will read it as an error or even if you accidentally treated the ring with a hammer, the effect will be the same.
  • #9
    Han18
    Level 10  
    I have a problem with the EBS 3522 error and I do not know where to look for the cause.
  • #10
    darfur5
    Level 34  
    darfur5 wrote:
    3522 - diagnostic mode active
  • #11
    Han18
    Level 10  
    I know, I read it before and my point is that I don't know where to look for the cause of this error.
  • #12
    darfur5
    Level 34  
    Plug in your computer, preferably MAN Cats, and you'll know where the cause is. The scope of this error can be extensive.
  • #13
    Hektar Zahler
    Level 34  
    To my eye, the controller under the pedal (burnt?). Were there any adventures with the so-called boot device? Any visible symptoms? Check that the brake lights do not go out sometimes.