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Building a Powerful, Portable Bluetooth Speaker: Design, Power, and Sound Quality

tomkar88 5829 4
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  • #1 16519308
    tomkar88
    Level 11  
    Welcome

    I would like to build a portable Bluetooth speaker. I know that there are a lot of threads on this topic but I did not find anything for my design. I know a little about electronics but less about audio, so I ask you colleagues for help.

    Main assumptions:

    Power - the loudspeaker is to be more powerful so that it is sufficient for outdoor events (grill, fireplace), I assume about 2x20W
    Communication - connection with a Bluetooth speaker, Aux line input and a second for connecting an acoustic guitar with an active amplifier (the speaker should be relatively universal)
    Working time - about 4 hours at maximum power
    Dimensions and weight - the smallest and lightest possible, while maintaining good sound quality and the above assumptions - I would not like to exceed 6kg
    Sound quality - I want it to play clean and in a wide range, the bass should be clearly audible
    Price - and the worst assumption disturbing the others, the loudspeaker is to be reasonably budget, built of some elements used, such as loudspeakers - I assume about PLN 350, probably with a slight twist :)

    Design questions and doubts:

    1. Speaker and channel layout

    I haven't decided yet whether the speaker should be mono or stereo. The second option would probably be better also in terms of smaller speakers. I would like to use broadband speakers and separately tweeters behind the crossover. There may be only a problem with the low tones, I thought it might be worth using a 2.1 amplifier and use one woofer on a separate channel and the other pairs on two channels. This only generates more speakers and more power consumption. Is it better to leave Mono in such a system, i.e. 1.1. And you can completely give up the bass speaker only give a medium tone with a lower frequency range and top up with second tweeters. I have been thinking about this issue for the longest time, so I am asking for advice.

    2. Speakers
    In addition to the layout itself, I'm thinking about the speakers. With all the construction I would like it to be the best quality element. I would like to buy used but I don't know much about the producers in which to look. I assume that the power should be slightly higher than the power of the amplifier and the efficiency should be above 90db. I am still thinking about the resistance, 8 Ohm or 4, does it matter if the amplifier can work with two? Do you want to look for used car speakers?or from home audio? Maybe some specific models someone would recommend, or at least producers, relatively inexpensive and decent players.

    3. Amplifier
    As an amplifier, I would like to use a ready class D pulse system with a built-in Bluetooth module and a line input. Power is about 2x20-25W. However, if I decided on the 2.1 system, the 2x20W + 50W amplifier would be analogous. I was also thinking about the class A amplifier, which can be removed from the 2.1 speaker set, but has less efficiency, so does it make sense for the portable design to go in this direction or is it better to stay with the energy-saving class D?

    4. Power supply
    For powering, I would like to use a switch mode power supply with a battery module to support gel batteries and a 12V and 7Ah battery, I will calculate the capacity. The power supply capacity is 12V and 3A.

    5. Housing
    Here I wonder whether to do it yourself or use it after e.g. a damaged guitar stove. Making your own gives you more flexibility. What material would it be best to make 12mm thick plywood from OSB? For such a speaker it would be better if it is closed or with a Bass reflex channel?

    Thank you in advance for any tips and advice.
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  • #2 16519697
    D214d3k
    Level 39  
    Somehow you count wrong. The 2x20 + 50W amplifier is over 120W 120W / 12W = 10A.
    I would buy a zg603 column, put on it wheels from the garbage container, put in a 4x25W radio and "slightly used" acid battery. Plus biamping 4 channels for 4 speakers and some nice cover + grill.
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  • #3 16521292
    tomkar88
    Level 11  
    Thanks for your interest in the topic. It would be too big and heavy a speaker, and I don't need such a strong one.

    I thought about the subject, but I will give up 2.1, I will only use 2 broadband speakers with a stronger bottom and two tweeters to separate the band better. Besides, less electricity will be food.

    Could someone recommend me some loudspeaker manufacturers to look around, or even some specific models. I would like something maybe a little better than typical marketers to clean and use. It is about 2x20W power. Were two-way car loudspeakers with a separate 4Ohm high tone or better 8Ohm loudspeakers for this?
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  • #4 16525783
    tomkar88
    Level 11  
    I will refresh the topic because I would like to slowly start building the loudspeaker.

    Would two-way car speakers work in such a BT loudspeaker, especially in an open area, or would it be better to use wideband one-way for 8 Ohm loudspeakers?

    Maybe someone would recommend producers that are worth paying attention to because there is a lot of it on the market.

    The cabinet will not be designed for loudspeakers because I also depend on the dimensions, unless it would not increase its size very much.
  • #5 16587197
    tomkar88
    Level 11  
    After the break, I get back to the topic again. I decided to:

    2x Broadband Speaker Faital Pro 4FE35 8 Ohm 30W RMS 60W Peak
    TDA 7492 2x50W amplifier
    Power supply - Li-ion cells combined in a package with charging system and balancer.

    And here I have a question because I can not find out what voltage I should power this amplifier to fully use these components. I get 18.5V (5 * 3.7V) with 5 Li-ion sections and 22.2V with 6 sections. For 18.5V, the Amplifier reaches about 18W at THD1% and about 22W at THD10%. At 22.2V, 25W and 32W, respectively, are above RMS power. When the Li-ion packets are fully charged, the voltage may be even higher (although I do not know how it is with it), so the power will increase even more at the adopted voltage of 22.2V.

    And my question, how is it in practice, what voltage better to power this amplifier, is there a risk of damage to the speakers at maximum unscrewing the amplifier at a power above 30W? How to interpret these THD characteristics, which one to follow? The amplifier has 2 Gain switches, will the power be presented by the THD1% graph for the low sensitivity setting (21.6dB) and for the maximum sensitivity (33.6dB) the latter, TDH10%? I would care for less power and less distortion, so 25W TDH1% at 22.2 would be perfect.

    In the attachment I attach the characteristics of the TDA7492 amplifier for 8 Ohm and its photo:

    Building a Powerful, Portable Bluetooth Speaker: Design, Power, and Sound Quality
    Building a Powerful, Portable Bluetooth Speaker: Design, Power, and Sound Quality
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