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Bicycle Battery Build: 500W 48V - High-Current 20A Cells or Panasonic NCR18650B 3400mAh?

Jarek2140 6129 11
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  • #1 16610606
    Jarek2140
    Level 24  
    Hello

    I'm starting to build a 500W 48V bicycle battery. Do the cells have to be high-current about 20A? can such batteries be inserted?

    PANASONIC NCR18650B 3400 mAh BATTERY
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  • #2 16610639
    Barton-wlkp
    Level 21  
    Calculate what capacity you are designing the battery and what will be the discharge current for a single cell and you will answer the question that now cannot be answered.
  • #3 16610746
    krzysssztof
    Level 21  
    If they are to be high-current, I recommend the Samsung INR18650-25R (20A continuous discharge current).
    However, you have to count, as a colleague wrote above.
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  • #4 16610762
    Zbigniew 400
    Level 38  
    It will not be a bicycle according to the regulations
  • #5 16610922
    Jawi_P
    Level 36  
    Jarek2140 wrote:
    PANASONIC NCR18650B 3400 mAh


    This one is not the best for this purpose.
    Maximum continuous discharge current: 4.87A, and instantaneous 10A. He will take more temporarily. The continuous current for the battery must be 10-15A minimum. If you want it to be good and durable, but since you are buying new cells, it is probably not worth saving a few zlotys here. Because the battery will not be cheap anyway. An overloaded battery will lose its life significantly.

    Added after 4 [minutes]:

    Zbigniew 400 wrote:
    It will not be a bicycle according to the regulations

    Truth. I think myself about adding an auxiliary drive to my bicycle in the fall, because this is how I commute to work and the wind weather discourages me greatly.
    Apparently these 250W should be enough, because a cyclist in continuous mode will not do more, but I am afraid that he may muddy a little. I have no experience with electricians, unfortunately, and I wonder myself whether I should give 500W and it will be "saved" at most.
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  • #6 16611156
    Barton-wlkp
    Level 21  
    It's not just high-current cells.
    To determine what you need to convert the discharge current to a single cell in the package.
    The greater the capacity of the package, the lower the unit consumption will be because the total will be divided into a greater number of cells.

    Recalculate the answer yourself, unless you want to rely on divination and overinvest.
  • #7 16611269
    Jawi_P
    Level 36  
    Barton-wlkp wrote:
    It's not just high-current cells.
    To determine what you need to convert the discharge current to a single cell in the package.
    The greater the capacity of the package, the lower the unit consumption will be because the total will be divided into a greater number of cells.

    Recalculate the answer yourself, unless you want to rely on divination and overinvest.

    That's right, I ran in and forgot that there would be a number of parallel links in the package.
    Now the question is, is it better to take a larger capacity or a larger continuous current of the cell?
    And how much can this current motor driver give? Because when it can give with 30A, it can either give more cells in parallel, or high-current ones, which do not have to be much more expensive than standard ones, although they will usually have less capacity for the same price.
    If the package is selected, so will its durability.
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  • #8 16612476
    Jarek2140
    Level 24  
    Well, that's a question, if we assume the engine will take about 10A, then if I give high-current 20A and give 1 link x 13pcs = 48V, about 2500mah - yes, it would be enough for me to drive up steep hills, even for 5km, that I would have enough energy ) so that I would not be tempted to use it every now and then, unless it does not start this way, please let me know if I could do that, possibly 2 rows of 13 cells = about 5000mah 48V.

    Added after 2 [minutes]:

    Jawi_P wrote:
    Jarek2140 wrote:
    PANASONIC NCR18650B 3400 mAh


    This one is not the best for this purpose.
    Maximum continuous discharge current: 4.87A, and instantaneous 10A. He will take more temporarily. The continuous current for the battery must be 10-15A minimum. If you want it to be good and durable, but since you are buying new cells, it is probably not worth saving a few zlotys here. Because the battery will not be cheap anyway. An overloaded battery will lose its life significantly.

    Added after 4 [minutes]:

    Zbigniew 400 wrote:
    It will not be a bicycle according to the regulations

    Truth. I think myself about adding an auxiliary drive to my bicycle in the fall, because this is how I commute to work and the wind weather discourages me greatly.
    Apparently these 250W should be enough, because a cyclist in continuous mode will not do more, but I am afraid that he may muddy a little. I have no experience with electricians, unfortunately, and I wonder myself whether I should give 500W and it will be "saved" at most.


    these panassonics have 6500mah discharge current

    Specification:
    cell model: Panasonic NCR18650B
    nominal voltage: 3.6V
    typical capacity: 3400mAh
    minimum capacity: 3250mAh
    maximum charging current: 1625mA
    maximum discharge current: 6500mAh
    maximum charging voltage: 4.2V
    minimum cut-off voltage: 2.5V
    dimensions: diameter 18.5mm, height 65.3mm
    weight 47.5g

    So if I gave, for example, 3 x 13 cells, I would have a real 9000mah / 48V and in my opinion they could also give away at least 15A
  • #9 16612590
    Barton-wlkp
    Level 21  
    It's a bit of a pinch. 5A from a cell is a lot for NCR18650B for a continuous discharge current.
    13S3P package minimum.

    You write that you want to put links "in a row".
    Read about assembling cell packages.
  • #11 16612620
    Barton-wlkp
    Level 21  
    A package with 3 "rows" of 13 cells is the minimum.
  • #12 16612621
    Jarek2140
    Level 24  
    ok i will :) another question, how to convert the driver? do you unlock there? I would like to give up everything from it, are there different versions of the drivers or buy the first one up to 500W 48v?

Topic summary

The discussion revolves around building a 500W 48V bicycle battery, focusing on whether to use high-current cells rated at 20A or Panasonic NCR18650B cells with a capacity of 3400mAh. Participants emphasize the importance of calculating the discharge current per cell based on the total battery capacity and configuration. Recommendations include using Samsung INR18650-25R cells for high-current applications, as the NCR18650B cells have a maximum continuous discharge current of only 4.87A, which may not suffice for optimal performance. The conversation also touches on the configuration of cells in series and parallel to achieve desired voltage and capacity, with suggestions for a minimum of 13 cells in series and at least 3 in parallel for adequate performance. Additionally, there are inquiries about modifying the motor driver for compatibility with the battery setup.
Summary generated by the language model.
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