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Opel Astra H 1.6 GTC - Tapping the engine after changing the oil

Nick23 19593 18
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Why does an Opel Astra H 1.6 Z16XER start tapping when the engine is hot after an oil change, and what should I check first?

A hot tapping noise in this Z16XER is most likely caused by the variable valve timing wheels/solenoids rather than by the oil or valve shims. This engine has no hydraulic pushers, so the valve clearance is mechanical; the recommended checks are oil pressure and the strainers in the two variator valves behind the timing cover [#16822891] [#16823769] If the oil history is unknown, flush it and refill with the proper DEXOS2 oil instead of mineral oil; several replies also note that viscosity alone is not the main issue [#16821293] [#16824208] [#16820702] In the reported case, after computer diagnostics the fault was confirmed to be the cam timing gear wheels, not the oil or glasses, and the repair was quoted at about 1000 PLN [#16865769]
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  • #1 16820632
    Nick23
    Level 7  
    Posts: 7
    Rate: 6
    Hello

    I am recently the owner of the Astra 1.6 GTC 16V (160,000 mileage) and the problems have already begun. Normally after the purchase I changed the timing, filters and oil as befits a driver. Some time later, it appeared only on the hot engine '' tapping '' or if you prefer 'clicking'. what immediately struck me pushers (it is worth adding that on a warm engine the knocking is not continuous, scrolls with the normal operation of the engine, as if the pushers were hanging). Auto demolished, pullers pulled out, taken to specialists. My colleagues said that they are not in bad condition, but it is worth to wipe them with 2000 paper and fold them back. And so I did, but unfortunately after a few weeks of nice engine work the symptoms came back.

    An important aspect is that the seller selling the car did not know on what oil it is working (the car is downloaded by the dealer) also suggesting an undocumented course I have cast 10W-40 Castrol semi-synthesizer.

    Friends suggest checking on mineral oil, as I do not know what it used to be, and as I wrote earlier, the knock appeared some time after the oil change.

    What do you think ? Wine oil? Perhaps, however, pushers? Or do you have your theories? Please help and thank you
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  • #2 16820702
    tzok
    VIP Meritorious for electroda.pl
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    Regardless of the mileage, the car should be operated on the oil recommended by the manufacturer. Certainly, mineral oil for EcoTeca is a bad idea. Are you sure that you are tapping the plunger, not the acetabulum? It's worth to measure the oil pressure.
  • #4 16820767
    Nick23
    Level 7  
    Posts: 7
    Rate: 6
    A 5W40 or 5W30 synthesizer is recommended only if I am satisfied with the use of a compound on a cold engine, and when it is warmed up, it means that it gets thinner and that's why it's tapping, which is why I'm afraid to pour a synthesizer
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  • #5 16820792
    andrzej20001
    Level 43  
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    The mechanics love the wisest than the constructors
  • #6 16821214
    MikeC
    Level 32  
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    The engine of 16xep or z16xer because this is the difference ??? the xer engine has variable valve timing and variators that often start to make noise.
  • #7 16821293
    helmud7543
    Level 43  
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    Nick23 wrote:
    A 5W40 or 5W30 synthesizer is recommended only if I am satisfied with the use of a compound on a cold engine, and when it is warmed up, it means that it gets thinner and that's why it's tapping, which is why I'm afraid to pour a synthesizer

    Measure the oil pressure. If you do not know what was the cast, then rinse and replace again. A synthetic base is one thing, the viscosity of the other, how willingness to live, does not make sense worse. In addition, the mineral + pushers are a combination of themselves. 10W is worse pumpability in winter than 5W, less synthetic base means faster oil consumption (sludge, sludge can settle).
    The fact that it gave way for some time suggests that the pushers are knocking, that it is only hot - problems with oil pressure. So check the pressure.
  • #8 16821362
    MikeC
    Level 32  
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    If the astra h is a z16xep or z16xer engine and there are no hydraulic pushers, only regulation of the valve play with glasses of different thickness.
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  • #9 16821432
    helmud7543
    Level 43  
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    So the question what the author dismantled or what the engine is ...
  • #10 16821549
    MikeC
    Level 32  
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    Exactly what motor symbol is in this car ???? Maybe then something will be brighter ...
  • #11 16821593
    Nick23
    Level 7  
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    Forgive my ignorance :) Of course, we're talking about glasses and the engine is z16xer
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  • #12 16822891
    MikeC
    Level 32  
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    the z16xer engine has no hydraulic pushers, so only mechanical adjustment of play clearances is a frequent accident to knock the variators (ie camshaft sprockets with phase adjustment) it is worth to see if the strainers in the variator valves are not clogged with burnt oil are these two valves on both sides of the head just behind the cover timing.
  • #13 16823678
    LENIWIEC_PL
    Level 28  
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    tzok wrote:
    Regardless of the mileage, the car should be operated on the oil recommended by the manufacturer. Certainly, mineral oil for EcoTeca is a bad idea. Are you sure that you are tapping the plunger, not the acetabulum? It's worth to measure the oil pressure.

    I would not pour mineral oil - for me it is stupid to pour such oil just because the engine is old (translation of mechanics from the bottom shelf). The oil warms up more slowly than coolant, so drive around 30km, then run to the channel, take the old oil to zero but do not screw the cork (let the whole sediment fall off), cool the engine after it cools it with a semi-synthetic 10W 40 or if you want it full synthetic that is 0W40. But first check the oil pressure and try to remove the engine fault because it's a waste to squeeze the oil on the oil to change it every minute. Mineral oil is poured into heavily worn engines where there are few cup shells left, valves are broken etc. in one word for scrap which for 3 months go to cassation.
  • #14 16823769
    moto-kord
    Level 28  
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    MikeC wrote:
    it is also worth seeing if the strainers in the variator valves are not clogged with burnt oil are the two valves on both sides of the head just behind the timing cover.

    Also check the valve clearances:
    Valve clearance
    Cold
    Inlet 0.21 - 0.29 (mm)
    Outlet 0.26 - 0.34 (mm)
  • #15 16824035
    Nick23
    Level 7  
    Posts: 7
    Rate: 6
    The loses were checked, they are within the norm
  • #16 16824101
    Bandziorex
    Level 8  
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    The wine probably lies on the oil side, it is worth using good lubricants and often replace them as well if it is traveled on short distances, eg once a week to do it at least 20km because the unheated oil does not remove the slime created during driving on small sections and does swamp. If there are no sludge after removing the valve cover, buy a Liqui Moly or Valvoline pluck. If this bothers you and pour in good oil, I recommend: Liqui Moly High Tech Synthil 5W40, Fuchs Titan Race Pro S 5W40 or Valvoline Synpower 5W40.
  • #17 16824208
    krisRaba
    Level 31  
    Posts: 1999
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    I know the story of a certain Z16XER (some 140kkm mileage), in which a lot of money was spent on diagnoses, replacement of oils, filters, even replacement of KZFR wheels and cleaning of KZFR solenoid valves, and clattering continued.
    The car was even in Opel Wawrosz in Gliwice on the diagnosis, that supposedly authorized service, it will know each other, but this service it's a failure - according to their diagnosis, it was necessary to renovate the engine half (they suggested repairing the head, adjusting the clearances, welding the camshafts :lol: ) - expense? Another 3-4 thousand. PLN and car 2 weeks on the website.
    Not to lengthen - finally the car finally hit the spec, who had a clue what he was doing - after the tests he dumped a sieve from one of the KZFR control valves (apparently Opel has such a recommendation in his services) and the problem disappeared as he took it away. Suddenly, all the "ailments" suggested by Wawrosz disappeared ;) And a few thousand in your pocket ...
    What is important, apparently the filter looked clean, because it was cleaned before and the oil was changed twice in a short time. It is possible that the clearance in small meshes overgrows after circumference. Ultimately, if the problem ever comes back, the spec suggests replacing this solenoid valve.

    PS. I do not know if you know, but you should pour some decent DEXOS2 oil into this engine ...
  • #18 16824703
    helmud7543
    Level 43  
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    LENIWIEC_PL wrote:
    after the engine has cooled down, cover it with a semi-synthetic 10W 40 or if you want it a full synthetics, that is 0W40.

    The viscosity is not directly related to the oil base, and this is in most cases not 100% synthetic or mineral (eg synthetic oil may have 20% mineral base). In Poland, until now, there are no standards so it is a producer's note (ideally as if the percentage composition was given somewhere). As for the viscosity - as a rule, more mineral base and worse pumpability (the first number, ie 0, 5, 10, 15) but are, for example: 10W40 synthetic, are and semi-synthetic.
  • #19 16865769
    Nick23
    Level 7  
    Posts: 7
    Rate: 6
    After visiting several workshops and connecting the car to the computer, a malfunction was immediately detected. It is not the fault of oil or glasses, and so-called chamfers (variable timing gear wheels). All the mechanics were in agreement with each other, and yesterday the car was bolted to the computer, which only confirmed this thesis. Fury will go to the mechanic this week, but this year Mikołaj will be poor, because the cost of the whole part is 1000 PLN. Thank you all for your help and at the same time I am closing the topic.

Topic summary

✨ The discussion revolves around a tapping noise in an Opel Astra H 1.6 GTC engine (Z16XER) after an oil change. The owner reported the issue following routine maintenance, including oil and filter changes. Responses suggest that the tapping may be related to oil pressure, viscosity, or the absence of hydraulic pushers in the Z16XER engine, which requires mechanical valve clearance adjustments. Recommendations include using the manufacturer-recommended oil viscosity (5W-30 or 5W-40) and checking oil pressure. Some users noted that the noise could stem from clogged variator valves or issues with the variable timing gear. Ultimately, the owner discovered that the problem was due to the variable timing gear wheels, which required replacement.
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FAQ

TL;DR: Intake valve clearance is 0.21–0.29 mm; “Also check the valve clearances.” Noise often traces to KZFR (cam phasers), not oil alone. [Elektroda, moto-kord, post #16823769]

Why it matters: This FAQ helps Astra H 1.6 Z16XER owners diagnose hot-engine tapping and choose the right fix, fast.

Quick Facts

Why does my Astra H Z16XER tap after an oil change when hot?

Hot-only tapping points to oil-pressure-sensitive parts or variable timing hardware. On Z16XER, owners and techs often find KZFR (cam phasers) or their solenoid valve strainers at fault, not the oil grade itself. Measure oil pressure, then inspect the KZFR control valves. [Elektroda, MikeC, post #16822891]

Does the Z16XER have hydraulic lifters?

No. Z16XER uses mechanical shim buckets (“glasses”) to set valve lash. Noise from lash requires measuring and correcting clearances, not changing lifters. "Only mechanical adjustment of play clearances." [Elektroda, MikeC, post #16821362]

What oil should I run—mineral, semi‑synthetic, or synthetic?

Use a Dexos2‑approved oil as specified for this engine. Switching to mineral oil is discouraged. Owners reporting issues saw better results following Dexos2 and addressing KZFR causes rather than thickening oil. [Elektroda, krisRaba, post #16824208]

What are KZFR variators and how do they fail?

KZFR are camshaft phasers that alter valve timing. When worn or oil‑starved, they rattle or tap, especially warm. Their control solenoids have fine strainers that can clog and restrict oil flow, worsening noise. [Elektroda, MikeC, post #16822891]

Where are the KZFR control valves located on Z16XER?

They’re on both sides of the cylinder head, just behind the timing cover. Each has a built‑in strainer that can restrict oil to the phaser when contaminated. [Elektroda, MikeC, post #16822891]

How do I clean or service a clogged KZFR solenoid strainer? (3‑step)

  1. Remove the suspect KZFR solenoid valve from the head.
  2. Extract or clear the fine strainer/sieve that may be restricting flow.
  3. Reinstall or replace the solenoid if noise returns. A documented case resolved tapping after removing a blocked sieve. [Elektroda, krisRaba, post #16824208]

What valve clearances should I target on Z16XER?

Cold engine specs: Intake 0.21–0.29 mm; Exhaust 0.26–0.34 mm. Measure and adjust with proper shims if out of range. “Also check the valve clearances.” [Elektroda, moto-kord, post #16823769]

Will thicker 10W‑40 oil stop the tapping on a hot engine?

Thicker oil can mask symptoms but doesn’t cure root causes. Z16XER owners report tapping tied to KZFR or restricted strainers; follow Dexos2 and fix the hardware. [Elektroda, krisRaba, post #16824208]

Should I measure oil pressure when diagnosing tapping?

Yes. Low or marginal hot oil pressure aggravates valvetrain and KZFR noise. “So check the pressure.” Do this before chasing parts to avoid misdiagnosis. [Elektroda, helmud7543, post #16821293]

What finally fixed the forum case that sounds like mine?

After checks and scans, the confirmed fault was the variable timing gear wheels (KZFR). The owner replaced parts, noting an approx. 1000 PLN spend for the set. [Elektroda, Nick23, post #16865769]

Is short‑trip driving worsening sludge and noise?

Yes. Short runs keep oil cold, promoting sludge that can clog strainers and increase tapping. A member recommends quality oil, periodic flushes, and longer weekly drives to fully heat the oil. [Elektroda, Bandziorex, post #16824101]

What is Dexos2?

Dexos2 is GM’s oil performance standard. Oils meeting Dexos2 support correct viscosity behavior, cleanliness, and timing system health in engines like Z16XER. Use it when selecting 5W‑30 or 5W‑40. [Elektroda, krisRaba, post #16824208]

Edge case: My clearances are in spec but it still taps—what then?

If lash is within spec and noise persists, inspect KZFR solenoid strainers. They may look clean yet restrict flow and cause tapping. Removing a seemingly clean sieve fixed one case. [Elektroda, krisRaba, post #16824208]

Can I rely on mineral oil because the car has high mileage?

No. Experienced members advise against switching to mineral oil on this platform. Follow manufacturer‑style guidance and address mechanical causes instead of downgrading oil quality. [Elektroda, tzok, post #16820702]

What’s a quick 3‑step plan to diagnose Astra H tapping after oil change?

  1. Verify hot oil pressure with a gauge.
  2. Check valve clearances against spec.
  3. Inspect KZFR solenoid strainers and phasers; service or replace as needed. These steps target the most common causes first. [Elektroda, MikeC, post #16822891]
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