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Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load

mathun 6810 16
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How do I choose the resistor wattage and dummy loads when converting an ATX power supply into a workshop supply?

Calculate resistor power from P = V² / R (or I × V); for a 22 Ω load on 12 V that is about 6.55 W, so the load must be rated above that, not just 5 W total [#16865272] If you only have 5 W resistors, you can combine them so each resistor dissipates less than its rating; equal-value resistors in parallel split the load, so two 43 Ω / 5 W parts in parallel or three 68 Ω parts in parallel are valid examples [#16865272] For LEDs, you do not have to drive them at the maximum 20 mA; even 10 mA can light well, so you can use a larger series resistor if brightness is still acceptable [#16866183] A 68 Ω resistor at 12 V dissipates only about 2.1 W, and resistors are supposed to turn power into heat; wirewound/ceramic types can run very hot, but on a PCB it is wise to stay well below full nominal power [#17591429] [#17592080] The +5 V 2 A rail may be a standby output that stays alive even when the main supply is off, so it can be used for the panel LEDs while you experimentally check whether the main ATX supply needs a dummy load to start stably [#16866982] [#16866183]
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  • #1 16864991
    mathun
    Level 9  
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    Hi!
    I am at the stage of converting the ATX power supply into a workshop.
    There are many instructions on the Internet, but I don't understand everything. Therefore, I have a few questions for you.


    1. The diodes in my project are powered by 5V line. I know what resistors I should match when it comes to the Ohm parameter, but I don't really know what about W. On websites, everyone explains how to make a good resistor by matching the ohm value. Is a 0.25W resistor enough for a 5W line, or maybe 0.5W ... or maybe it must be 5W?

    2. How do I connect 2 0.25W resistors in parallel, I will have 0.5W? Is that how it works?

    3. With relatively new ATX power supplies, it is said that the + 12V line must be artificially loaded to a minimum of 22 Ohm for the power supply to work stably. I also read that in this case you should use resistors of at least 10W. Is it true? Is it possible to somehow use 5W resistors so that they do not burn? I have already asked in 5 local stores and the largest resistors they have are 5W.
    Or maybe in my case it is enough to load the + 5V line?

    4. It's also nice if someone was able to recommend me a good book, some basics of electronics (but written in such a way that the child understands, because in this area not everything is easily absorbed for me).
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  • #3 16865027
    zster

    Level 28  
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    1) How do you calculate DC current power? I * V ..... you choose the resistor power with reserve to the obtained result.

    2) It depends on the resistance value of these resistors. These values must be perfectly the same so that each has the same power. But in simple terms, yes, this is how it works.

    3) Similar to the first point. Given the voltage and resistance, you calculate the current. Given the current and voltage, you calculate the power and select resistors in reserve.

    4) There is so much that everyone will recommend something different ...
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  • #4 16865191
    mathun
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    helazbyś wrote:
    You can find answers to some of your questions at this link
    https://majsterkowo.pl/zasilacz-warsztatowy-ze-starego-zasilacza-atx/

    I won't find answers to these questions here. I have been to this site before.

    zster wrote:
    1) How do you calculate DC current power? I * V ..... you choose the resistor power with reserve to the obtained result.
    3) Similar to the first point. Given the voltage and resistance, you calculate the current. Given the current and voltage, you calculate the power and select resistors in reserve.

    It's black magic to me.
    Could you show me how this is calculated with an example?
    a) I want to connect the diode to e.g. + 5V 2A, I found out that the resistor should be 300 Ohm, how many "W" is enough?
    b) I want to artificially load the + 12V 17A line with a 22 Ohm resistor
  • Helpful post
    #5 16865272
    _jta_
    Electronics specialist
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    12V ^ 2 / 22? = 6.55W; but you can take, for example, 2 resistors 43? / 5W connected in parallel (each will have 12V ^ 2 / 43? = 3.35W), or 3 resistors 68? / 3W ...

    Do you want to power high-power LEDs from it? But how did you get 300??
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  • #6 16865350
    mathun
    Level 9  
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    _jta_ wrote:
    12V ^ 2 / 22? = 6.55W; but you can take, for example, 2 resistors 43? / 5W connected in parallel (each will have 12V ^ 2 / 43? = 3.35W), or 3 resistors 68? / 3W ...

    Do you want to power high-power LEDs from it? But how did you get 300??


    I don't know how I calculated it. That's what I have in my notes. Now as I use the calculator
    for the green diode I get 100 Ohm
    (Green LED Uf = 3.1V, If = 20mA,)
    and for the red diode (Uf = 2.03V, If = 20mA,) 148.5?
    hmm can you give more resistance without side effects? because in total I have soldered to green instead of 100 I have 220, and with red instead of 150 I have 300. They shine well :)

    as for these artificial load resistors, it means that I can safely use 5W in parallel? even if I needed 20W (e.g. 4x5W in parallel)?

    Thank you for your understanding
  • Helpful post
    #7 16866183
    zster

    Level 28  
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    mathun wrote:
    hmm can you give more resistance without side effects?


    Of course you can. 20mA is the upper limit of the current for this diode, but it can be powered and 10mA and it will shine well.

    mathun wrote:
    does it mean that I can use 5W in parallel? even if I needed 20W (e.g. 4x5W in parallel)?


    You can. You can also experimentally check whether the power supply will turn on at higher load resistances. The greater the resistance, the less power goes to "heating the resistors".
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  • #8 16866423
    _jta_
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    ATX power supply usually has a power counted in hundreds of W (however there are also smaller ones, e.g. 90W for computers in Small Factor housing) - do you have enough LEDs for power supply that you need such power? If so, then maybe it is worth thinking about how to better manage it - for example, make a current source powered from 12V, and connect a pair of LEDs in series so that over 80% of the power taken from the power supply goes to power the LEDs, not heating the resistors serial.
  • #9 16866712
    mathun
    Level 9  
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    _jta_ wrote:
    Do you have enough LEDs for power supply that you need that much power?

    This is to be a workshop power supply. LEDs, i.e. in Polish, the LEDs are in my project only to make them shine nicely 1. The red LED is to indicate that it is connected to the network, 2. the green LED that it is running / ready to work. This is just such a good thing, and the power supply itself will not be used to power other LEDs than those in the housing.
  • #10 16866982
    _jta_
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    The + 5V 2A output is probably Stand-By, so the voltage is there even with the power supply turned off (or rather its main part is turned off), so it may be possible to adjust the voltage for the main part and keep the + 5V to power the LEDs.
  • #11 16876843
    mathun
    Level 9  
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    I don't want to play regolation. Not yet. I also have a second power supply. If it goes well, maybe I will do another one with regulation.

    Further questions:

    I have 6 yellow + 12V cables, how many should I connect the artificial load to and how many should I leave? I have 11 wires at my disposal for grounding.
    I have a set of 3 resistors connected in parallel 68 Ohm 5W.

    update
    The power supply is ready. I just don't know why
    at + 3.3V it is 3.46V
    at + 5V it is 5.46V
    at + 12V it is 11.08V
    and at -12V it is only -10.29V

    Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load


    Update 3

    Everything is fine. I connected two + 12V lines to 3 68 Ohm resistors. I equipped the resistors with heat sinks. Nevertheless, with the power supply turned on empty, the resistors get hot. You can touch it, but not longer than a few seconds because they burn. Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load
  • #12 17586880
    Skipperab kobieta
    Level 10  
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    What is the power rating of those resistors that get hot?
  • #13 17590536
    helazbyś
    Level 17  
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    ,, I have a set of 3 resistors connected in parallel 68 Ohm 5W. ''
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  • #14 17590787
    Skipperab kobieta
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    Maybe the power you give off on these resistors is greater than their rated power and therefore they heat up?
  • #15 17591429
    _jta_
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    There is 12V, and to achieve a power of 5W on a 68? resistor, you need over 18V - at 12V it will be 2.1W.
  • #16 17592080
    jarek_lnx
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    The resistors heat up because this is their role, they dissipate power in the form of heat, in the case of wire in ceramic housings, these are temperature-resistant elements and it would be a pity not to use it ;) They are designed so that at nominal power the surface temperature can reach from 150 ° C to 300 ° C depending on the model and manufacturer, the smaller the heat dissipation area and the higher the power, the higher the temperature. While the resistor itself could work at such high temperatures, it would rather not be in the vicinity of other elements or the laminate, which means that PCBs usually have to limit the power loss below half the nominal value, and you can get burned anyway.

    Below are some examples from the datasheet
    Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load
    Converting ATX Power Supply for Workshop: Diode Resistors, Parallel Connections & 12V Line Load
  • #17 17592500
    Skipperab kobieta
    Level 10  
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    Thanks, I'm just learning the basics of electronics and such knowledge will definitely be useful to me.

Topic summary

✨ The discussion revolves around converting an ATX power supply for workshop use, focusing on the appropriate selection of resistors and diodes for stable operation. Key questions include determining the correct wattage for resistors connected to a 5V line, the method for connecting resistors in parallel, and the necessity of loading the +12V line with a minimum resistance for stable power supply operation. Users share calculations for resistor values and wattage, emphasizing the importance of using resistors with sufficient power ratings to prevent overheating. The conversation also touches on the use of LEDs for indication purposes and the implications of using multiple resistors in parallel to achieve desired power ratings.
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FAQ

TL;DR: Converting an ATX for the bench is simple: a 22Ω dummy load on 12V dissipates 6.55W, and “12V^2/22Ω = 6.55W.” [Elektroda, jta, post #16865272] Why it matters: This FAQ helps hobbyists pick safe resistor values, wire loads, and understand heat when repurposing ATX PSUs for workshops.

Quick Facts

How do I choose resistor wattage for LEDs on the 5V rail?

Compute resistor power using P = I × V across the resistor (or V^2/R). Pick a part with margin. Example: green LED on 5V with 100Ω at 20 mA dissipates 0.04 W; choose ≥0.25 W for comfort. “I × V … choose the resistor power with reserve.” [Elektroda, zster, post #16865027]

Do two 0.25W resistors in parallel make 0.5W?

Yes, when values match closely, current splits evenly and total power handling sums. Use equal-value resistors for good sharing and reliability. This approach also lowers equivalent resistance, so recalc current. [Elektroda, zster, post #16865027]

What dummy load should I use on the +12V line?

A 22Ω load draws about 0.55 A and dissipates ~6.55 W on 12V. Use a single ≥10W resistor or parallel several resistors to handle heat safely. “12V^2/22Ω = 6.55W.” [Elektroda, jta, post #16865272]

Can I build a 20W dummy load from 5W resistors?

Yes. Put four equal-value 5W resistors in parallel to share power. Ensure airflow and isolate hot parts from plastic. You can also test higher resistances to see if your PSU still starts cleanly. [Elektroda, zster, post #16866183]

Why are my load resistors so hot, even at a few watts?

Wirewound resistors are designed to convert electrical power into heat. Surface temperatures at rated power can reach 150–300°C, so keep spacing and heatsinking conservative. Avoid touching during operation. [Elektroda, jarek_lnx, post #17592080]

How much power does a single 68Ω resistor dissipate on 12V?

About 2.1 W (P = V^2/R = 144/68). It will run hot to the touch even at this level; mount it on metal or a heatsink. [Elektroda, jta, post #17591429]

Is the +5V 2A output the standby rail (+5VSB)?

Yes. The +5V 2A output is the standby supply, present even when the PSU’s main section is off. Use it for indicators or logic. [Elektroda, jta, post #16866982]

My unloaded voltages read 5.46V and 3.46V—normal?

Light-load readings can drift. Once you add an appropriate dummy load, rails usually settle closer to nominal and the supply behaves normally. “Everything is fine” after loading was reported. [Elektroda, mathun, post #16876843]

Which +12V wires should I attach the dummy load to?

Distribute the load across available +12V lines for better wiring and connector thermal performance. One builder tied the load across two +12V lines successfully. [Elektroda, mathun, post #16876843]

Can I oversize LED resistors without issues?

Yes. Using a higher resistance lowers current and brightness but remains safe. Many indicator LEDs look fine at ~10 mA instead of 20 mA. [Elektroda, zster, post #16866183]

Quick how-to: size a 12V dummy load in three steps

  1. Pick target resistance (e.g., 22Ω) and compute power P = 12^2/R.
  2. Choose a resistor or parallel set with ≥150% of P.
  3. Mount on a heatsink and verify current and temperature under load. [Elektroda, jta, post #16865272]

Why did my 3×68Ω/5W parallel load still feel scorching?

Even shared across three resistors, several watts create high surface temperatures. Plan for heatsinks and safe clearance; “you can get burned anyway.” [Elektroda, jarek_lnx, post #17592080]
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