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The proportions of wires, how much copper, how much insulation

Nitrace 35352 9
Best answers LABEL_AI_GENERATED

How can I estimate how much copper and PVC granules are used to make a wire per kg or per km?

There is no single copper-to-PVC ratio for wire production; it depends on the conductor diameter, whether the insulation is single or double, and, for double-insulated cable, on the number of conductors [#17613458] Exact values are best obtained from the wire or cable manufacturer [#17613478] As a rough example, one measured set of conductors had copper contents by weight ranging from 67% for a single-insulated conductor to 36% for a double-insulated conductor [#17614574] Another test on 200 mm samples gave these results: A 18 g total / 7 g copper / 11 g insulation, B 14/5/9, C 6/4/2, and D 11/4/7 [#17614644] These measurements were only illustrative and had a fairly large error because the weighing accuracy was 1 g [#17614644]
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  • #1 17613430
    Nitrace
    Level 8  
    Posts: 13
    Rate: 11
    Hello
    I need information about the production of wires. Namely, for how many kg of copper or km, how many kg of pvc is consumed in the form of granules.
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  • #2 17613458
    vodiczka
    Level 43  
    Posts: 30276
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    It depends both on the diameter of the copper wire and on whether the insulation is single or double.
    In the case of a double, it also depends on the number of wires in the cable.
    What will this data be useful for?
  • #3 17613472
    Nitrace
    Level 8  
    Posts: 13
    Rate: 11
    I need a college presentation and I can't find information on the internet. It doesn't matter what cable, as long as there are any data
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  • #4 17613478
    niewolno2
    Level 40  
    Posts: 4694
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    This question should be addressed to the wire / cable manufacturer and they may or may not be willing to provide this information.
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  • Helpful post
    #5 17613574
    vodiczka
    Level 43  
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    Nitrace wrote:
    I need a college presentation and I can't find information on the internet. It does not matter what cable, as long as there are any data
    If no matter what wire, tomorrow I strip insulation from two different wires, I will measure, weigh and give you the results :)
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  • #6 17613627
    Nitrace
    Level 8  
    Posts: 13
    Rate: 11
    Thank you very much
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    #7 17614574
    vodiczka
    Level 43  
    Posts: 30276
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    Rate: 4311
    I am sending you the detailed results to the pw.

    The content (by weight) of copper in the conductors I have measured varies from 67% for a conductor with a single insulation to 36% for a conductor with double insulation.
  • #8 17614606
    retrofood
    VIP Meritorious for electroda.pl
    Posts: 31317
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    Rate: 4798
    vodiczka wrote:
    I am sending you the detailed results to the pw.

    Why don't you want to post here?
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    #9 17614644
    vodiczka
    Level 43  
    Posts: 30276
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    The results have a fairly large error due to the accuracy of weighing (1 gram), but if you are interested, please:

    I chose 4 sections of wires A, B, C, D, 200 mm long each. I weighed the entire length and then the insulation and copper separately.
    A / Wire 3x1.5mm?, stranded, double insulated
    B / 2x1.5mm? cable, double-insulated strand
    C / Wire 1x2.5mm? single insulated wire
    D / Telephone cable 14x0.2mm? with double insulation.

    Results:

    conductor --- total weight --- copper weight --- insulation weight (weight in grams)

    A / ------------ 18 ------------------ 7 ---------------- - 11

    B / ------------ 14 ------------------ 5 ---------------- - 9

    C / ------------- 6 ------------------ 4 --------------- ---- 2

    D / ------------- 11 ----------------- 4 ---------------- --- 7
  • #10 17614677
    Nitrace
    Level 8  
    Posts: 13
    Rate: 11
    Thank you very much

Topic summary

LABEL_AI_GENERATED
The discussion centers on the production of wires, specifically the proportions of copper and insulation materials used. It highlights that the copper content varies significantly based on wire specifications, such as diameter and insulation type. A user seeking data for a college presentation received insights from other participants, including measurements of different wire types. Results indicated that copper content ranged from 36% to 67% depending on whether the insulation was single or double. Detailed measurements were provided for four wire samples, showing total weights and the respective weights of copper and insulation.
AI summary based on the discussion. May contain errors.
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