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Repairing Cracked Upper Hinge on Balcony Door: Steps for Successful Replacement

kopczyt 39033 13
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  • #1 18135474
    kopczyt
    Level 9  
    Posts: 7
    Rate: 6
    Good morning,

    I did not find a similar topic, I will describe my situation, and after fixing it, I will add a step-by-step solution for others.
    Situation:
    My parents were diagnosed with a problem related to closing the balcony door - it turned out that it was the top hinge has a crack at the top the pin almost falls out and the door is slightly lowered. Due to the risk that the door may come off completely at any time, I would like to replace the hinge quickly. I won't be there until Wednesday, but I'd like to get an idea of the topic.
    Repairing Cracked Upper Hinge on Balcony Door: Steps for Successful Replacement

    I have already found a potential way to disassemble the door ( YouTube video window dismantling ) seems simple enough. Although in this case, the hinge is tiltable.
    Repairing Cracked Upper Hinge on Balcony Door: Steps for Successful Replacement Repairing Cracked Upper Hinge on Balcony Door: Steps for Successful Replacement

    If someone has experience in the subject, I wonder:
    1) Will I be able to handle it without any problems (I assume that it is enough to pull the pin, remove the door, unscrew the bolts securing the hinge to the "frame", screw the new hinge with the same spacing of bolts, insert the door, insert the pin),
    2) Is the tilting mechanism independent of the hinge (somehow it goes under the bolts), or is it necessary to replace the whole due to a broken hinge (or you can opt out of the tilt),
    3) Are such hinges standard and am I able to order one online now, or is it better to disassemble and take them to the store,
    4) Is there any recommended company that produces stronger hinges, and possibly there is a difference between the hinge for doors and windows.

    I haven't disassembled the hinge yet, because I didn't make it on my last visit. So I don't know how many bolts there are or what the distance is between them. I know that it is about 10cm with the cap.

    Thank you in advance for constructive comments, the problem is probably quite trivial, but it will be good to have such a case described on the web.
    Regards
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  • Helpful post
    #2 18135558
    Tumiwisizm
    Level 28  
    Posts: 917
    Help: 125
    Rate: 195
    kopczyt wrote:
    1) Will I be able to handle it without any problems (I assume that it is enough to pull the pin, remove the door, unscrew the bolts securing the hinge to the "frame", screw the new hinge with the same spacing of bolts, insert the door, insert the pin),
    This is exactly how it is done. If you know, why are you asking :D .
    kopczyt wrote:
    2) Whether the swing mechanism is independent of the hinge
    He is independent. You only replace the hinge, the rest stays.
    kopczyt wrote:
    3) Are such hinges standard and am I able to order one online now, or is it better to disassemble and take them to the store,
    You can do both, but mine will be faster than waiting for the delivery.
    kopczyt wrote:
    4) Is there any recommended company that produces stronger hinges, and possibly there is a difference between the hinge for doors and windows.
    There is no such company. The crack could be caused by a material defect or the one who opened the door did it very ineptly and it broke. As for the differences in the hinges, there are many possibilities: Large / small windows / doors, the window manufacturer does not replace the hinges, but buys from other manufacturers (Chinese, or ours), because it is cheaper. These types of hinges are often cast shit, hard steel. In general, the picture looks like this: you close the door, knock out the upper pin, if you have supports on the frame between the lower and the upper hinge, you open the door to about 15 cm from the frame and fold it to the side so that it comes out and lift it from the lower pin. After putting on the new hinge, do not forget to adjust the door. There is a screw in the lower hinge (basically on the door) (it should be an Allen screw, I don't remember the size) and you screw it in and out by lifting and lowering the door. You adjust the sideways deviation with the top screw, as the arrow shows. Also allen.

    Repairing Cracked Upper Hinge on Balcony Door: Steps for Successful Replacement

    Everything on the subject.
  • Helpful post
    #3 18135624
    Prot
    Level 38  
    Posts: 2580
    Help: 574
    Rate: 297
    kopczyt wrote:
    3) Are such hinges standard and I am able to order one online now :?:

    How can you order anything - if you don't know what to order :not:
    There are many companies supplying window fittings on our market - so you must first determine the manufacturer of these fittings and, if necessary, their design version.
    Most manufacturers clearly label (stamped on moldings and other items) so you'll need to look for them. Then it's just "down the hill": or they are still available :D in professional hardware wholesalers of this manufacturer, or they are no longer commercially available and the search for similar and modification remains :cry:

    In your first photo you can see something suspicious - it looks as if the locking pin was not pushed in properly during assembly and it popped out of the upper slot :?:
  • #4 18135904
    kopczyt
    Level 9  
    Posts: 7
    Rate: 6
    Tumiwisizm wrote:
    This is exactly how it is done. If you know, why are you asking.
    k

    I wanted to make sure :D I never did that and that was my intuitive guess that I wanted to confirm.
    Tumiwisizm wrote:
    He is independent. You only replace the hinge, the rest stays.

    That's great news, at least one less problem.
    Prot wrote:
    How can you order anything - if you don't know what to order
    Tumiwisizm wrote:
    You can do both, but mine will be faster than waiting for the delivery.

    It was quite a naive question, but if the window market was standardized, it would be more certain to order than to search in a store, I don't know how with availability (windows were set up by "LINDA", which is no longer available). But I will definitely dismantle the hinge first and go look for it in shops, I probably won't find in Castorama, but I've already seen some shops in Łódź.

    Prot wrote:
    In your first photo you can see something suspicious - it looks as if the locking pin was not pushed in properly during assembly and it popped out of the upper slot

    That's interesting, there is no way to determine it. Perhaps the fault of the assembly, but the windows are already old and perhaps the tilt mechanism also contributed to it, I don't know.

    Tumiwisizm wrote:
    In general, the picture looks like this: you close the door, knock out the upper pin, if you have supports on the frame between the lower and the upper hinge, you open the door to about 15 cm from the frame and fold it to the side so that it comes out and lift it from the lower pin. After putting on the new hinge, do not forget to adjust the door. There is a screw in the lower hinge (basically on the door) (it should be an Allen screw, I don't remember the size) and you screw it in and out by lifting and lowering the door. You adjust the lateral deviation with the top screw, as the arrow shows. Also allen.

    Meeeega, thank you, this is very practical information. On Wednesday / Thursday I will be fighting, so I will describe how I coped.

    Regards
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  • #5 18135999
    Prot
    Level 38  
    Posts: 2580
    Help: 574
    Rate: 297
    kopczyt wrote:
    I will definitely disassemble the hinge first and go look for it in stores :cunning:

    Prot wrote:
    First, determine the manufacturer of these fittings and their design version, if applicable :ok:


    Also in Łódź :D , I had a broken corner of the linkage of the tilting balcony door :cry: A mobile service for such old windows immediately offered to replace the entire door fittings for a few hundred zlotys :!:
    I checked that these were Winkhaus fittings, and then in a warehouse somewhere in Pomerania I found (based on the dimensioned drawings presented on their website) the appropriate type of fittings and the catalog symbol of the damaged part :D
    For PLN 45, they sent me a part and after half an hour the fault was removed :please:

    Practical advice for removing the balcony door is best to involve some assistant :idea: - they are quite heavy and they are full of glass :please:
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  • #6 18136409
    balonika3
    Level 43  
    Posts: 10926
    Help: 1297
    Rate: 3645
    Gentlemen. There are no clamps (no steady rests) in these doors, because they are tilt and turn. The hardware is not made in China. He will not buy them in a store or wholesaler. The name is stamped on the fitting and you have to look for the same. I am stocking up on okucia24.pl. Virtually everything is there, although some elements are absurdly expensive. And he can easily remove the door himself. When the pin comes out hard, you have to open it slightly and lift the sash. If the door was properly adjusted before the failure, do not move anything after replacing the hinge.
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  • #7 18136734
    ziemek56
    Level 22  
    Posts: 514
    Help: 24
    Rate: 183
    In my opinion, these are Winkhaus fittings, but it's better to read it from nature.
  • #8 18136763
    Prot
    Level 38  
    Posts: 2580
    Help: 574
    Rate: 297
    balonika3 wrote:
    And he can easily remove the door himself.


    Well, if the "service technician" is as muscular as on the friend's thumbnail balloon 3 he can take it off by himself :please: - otherwise, I stand by my advice :ok:
  • #9 18139864
    kopczyt
    Level 9  
    Posts: 7
    Rate: 6
    Unfortunately, I couldn't pull the pin out of the hinge :( He's holding on like hell, I think I need to buy that service handle to pry. Do you have anything to recommend?

    In the castorama, next to me, they have neither a handle nor a hinge. I think I'll order everything online. The hinge is 8.9 - 9 cm, I suspect it's a winkhaus.
  • #11 18140538
    Tumiwisizm
    Level 28  
    Posts: 917
    Help: 125
    Rate: 195
    You knock the pin down as if something. If necessary - as it would be bent, buy a new one if possible. The pin is (should be) flat on one side. In order to insert it into the new hinge, you will have to turn it properly. Anyway, you will take a look at what it looks like before putting the door in place, so as not to mess up the job.
  • #12 18472309
    barms
    Level 9  
    Posts: 9
    Rate: 4
    Did you fix this hinge yourself?
    I have a similar problem. The pin came up. He broke the cover.
    How do I "hide" it back down? If everyone says that the pin goes down, not up.
    Do you have to turn it somehow to put it back in the hinge ??
  • #13 19069547
    maziewicz
    Level 10  
    Posts: 7
    Rate: 6
    I had a similar problem, I replaced the hinge, but it turned out that the screw hole in the frame was made and now everything flies out. Is there any patent for a special wheels or something to mount it?
  • #14 19069596
    kopczyt
    Level 9  
    Posts: 7
    Rate: 6
    Sorry for the late reply.

    I tried to knock out the pin, but it wouldn't budge over the curve. I was about to buy such a "handle" assembler, which would probably help. But somehow I stopped dealing with it because the door was sticking.

    After some time, a crack appeared in this hinge, which forced me to act. On the closed door, I managed to pull the pin somehow. It was enough to unscrew a few screws and screw in a new hinge with a new pin. Except I had a problem finding the right one.

    I figured it was a winhaus. But there were two possible types. One newer for PLN 15 on the allegro, another hard to get with a different shape of the convex, which enters the frame, for which they asked PLN 47 :O the more expensive one came earlier, it fit, so I canceled the cheaper one, so as not to waste time.


    To sum up, in such a situation it is enough to close the door, knock out the pin, unscrew the hinge, insert and screw in a new one, drive in the pin. Most of the problem could be with the pin if it is crooked. And most importantly, measure the dimensions of the hinge to find out which one to buy.

    Regards

Topic summary

✨ The discussion revolves around the replacement of a cracked upper hinge on a balcony door, which poses a risk of the door detaching. The user seeks guidance on the replacement process, having identified a potential method for disassembly through a YouTube tutorial. Responses highlight the importance of identifying the hinge manufacturer, with suggestions to check for markings on the fittings. Users share experiences with similar issues, emphasizing the need for proper tools to remove stubborn pins and the potential for sourcing parts online. Recommendations include enlisting help for handling heavy doors and ensuring correct alignment during reassembly. The brand Winkhaus is frequently mentioned as a likely manufacturer of the fittings.
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FAQ

TL;DR: Typical swap takes ~30 minutes; "after half an hour the fault was removed." Identify the brand (e.g., Winkhaus), match the hinge, and replace on a closed sash. [Elektroda, Prot, post #18135999]

Why it matters: This FAQ helps DIYers fix cracked upper hinges on tilt-and-turn balcony doors quickly, safely, and with the right parts.

Quick Facts

How do I safely replace a cracked upper hinge on a tilt-and-turn balcony door?

Work on a closed sash. Support the door at all times. 1. Knock the upper pin downward and secure the sash. 2. Lift off, unscrew the damaged upper hinge, and fasten the matching replacement. 3. Rehang, drive the pin in, then adjust vertical at the lower hinge and lateral at the top. [Elektroda, Tumiwisizm, post #18135558]

Is the tilt function independent from the upper hinge?

Yes. The tilt/turn mechanism is separate from the upper hinge. Replace only the cracked hinge, not the entire hardware. "You only replace the hinge, the rest stays." [Elektroda, Tumiwisizm, post #18135558]

Which way does the hinge pin come out and go back in?

Drive the pin downward to remove and install. Align the pin’s flat side correctly before insertion. "You knock the pin down." [Elektroda, Tumiwisizm, post #18140538]

My hinge pin wont budgewhat should I try?

The pin is often bent or burred and hooks in the hinge. Drive it downward; replace the pin if damaged. A new pin restores smooth removal and seating. [Elektroda, E8600, post #18139912]

How do I identify the correct replacement hinge brand and model?

Find the brand stamp on the fittings and note the design version. Match by brand and geometry. If the exact type is discontinued, search for a similar design or plan a modification. First identify the manufacturer, then sourcing becomes easier. [Elektroda, Prot, post #18135624]

Where can I buy Winkhaus-compatible upper hinges and pins online?

Check the brand stamp, then order by exact model from specialist stores. Users report success with okucia24, though some parts can be expensive. Verify dimensions and profile before purchasing. [Elektroda, balonika3, post #18136409]

What size is the upper hinge on these doors?

A reported upper hinge size was 8.9–9.0 cm overall. Treat this as a reference only. Always measure your original and match the fixing pattern and profile before ordering. [Elektroda, kopczyt, post #18139864]

How much does a replacement upper hinge cost?

Users reported PLN 15 for a newer type and PLN 47 for a harder-to-get variant. Older or less common profiles cost more. Confirm the exact profile to avoid returns and delays. [Elektroda, kopczyt, post #19069596]

Do I need to adjust the door after replacing the hinge?

Yes. Adjust height with the Allen screw at the lower hinge. Adjust lateral position using the upper adjustment screw. Make small changes, then test close and tilt. Re-check clearances and gasket compression. [Elektroda, Tumiwisizm, post #18135558]

Can I remove and rehang the balcony door alone?

Use an assistant. Glazed balcony sashes are heavy and cumbersome. "Practical advice for removing the balcony door is best to involve some assistant." It improves safety and alignment during rehanging. [Elektroda, Prot, post #18135999]

The pin rode up and cracked the caphow do I seat it again?

Orient the pin correctly with its flat side aligned, insert from the top, and tap it down until fully seated. Replace the cap if broken. If the pin is bent, fit a new one to prevent recurrence. [Elektroda, Tumiwisizm, post #18140538]

Why did my hinge pin ride up in the first place?

It may not have been pushed fully into the upper slot during assembly. That allows the pin to creep and damage the cap. Reseat properly and verify engagement after installation. [Elektroda, Prot, post #18135624]

Are door and window upper hinges interchangeable, and is there a stronger brand?

No single "stronger" brand applies. Hinge models vary by sash size, door vs. window, and manufacturer. Match the exact system used on your sash. "There is no such company" producing universally stronger hinges. [Elektroda, Tumiwisizm, post #18135558]

Do I need a special service handle to lever the sash during removal?

Not necessarily. If the pin resists, open the sash slightly and lift to unload the hinge, then drive the pin down. This relieves pressure without special tools. [Elektroda, balonika3, post #18136409]

After replacement, what final checks should I perform?

Confirm smooth close, tilt, and turn. Ensure pins sit flush and covers are intact. If the door was correctly adjusted before failure, avoid unnecessary adjustments. Re-check after 24 hours. [Elektroda, balonika3, post #18136409]

The screw hole in the frame is strippedwhat are my options?

Identify the fitting manufacturer and consult their parts for alternative hinges or repair options. Switching to a compatible variant with different fixings can solve it; otherwise, "modification remains." A specialist wholesaler can advise solutions for your system. [Elektroda, Prot, post #18135624]
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