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[Solved] Halfords 2/4amp Switched Mode Car Charger: No LED, FAN7554 PWM, FQPF10NC60C Issues

andypandyplod 831 2
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  • #1 19988584
    andypandyplod
    Level 3  
    Hi, I am new to this site. I have a Halfords 2 or 4 amp, switched mode car battery charger made, about 10 years old. It was working fine, until I went to use it last week. When plugged in there are no LEDs on, and no voltage on the output, a good 12v car battery has to be connected for the charger to work. I have opened the plastic case and done many checks for any component burn marks or short circuits. The circuit uses a Fairchild FAN7554 PWM controller, with a Fairchild FQPF10NC60C N channel Mosfet as the switching device. I have a Fairchild FAN7554 general application sheet. The FQPF10NC60C device was not shorted, after replacing with new device, no change. I am able to read the DC supply voltage of 330v DC, on the 100uf storage capacitor. I believe the FAN7554 is not working because it does not seem to have a starting or running voltage. If needed I will replace it, but would like to find out it is faulty first. Any help would be gratefully received.
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  • #2 19990970
    andypandyplod
    Level 3  
    Fault was 210k 1 watt start up resistor connected between 330 Volt DC to pin 7 (VCC) on FAN7554 PWM controller. I replaced this one resistor with 2 resistors 100k and 120k in series to improve reliability.
  • #3 19990972
    andypandyplod
    Level 3  
    Fault was 210k 1 watt start up resistor connected between + 330Volt DC to pin 7 (VCC) on FAN7554 PWM controller. I replaced this one resistor with 2 resistors 100k and 120k in series to improve reliability.

    Added after 43 [seconds]:

    Fault was 210k 1 watt start up resistor connected between + 330Volt DC to pin 7 (VCC) on FAN7554 PWM controller. I replaced this one resistor with 2 resistors 100k and 120k in series to improve reliability.
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