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How to design a 1.2V 15A power supply from 12V/9V input? LM317 or alternatives?

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    JP
    Anonymous  
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    David Adams
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    JP
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    Chuck Sydlo
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    DAVID CUTHBERT
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    JP
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    stephen Van Buskirk
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    Chuck Sydlo
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    Rodney Green
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Topic summary

Designing a 1.2V 15A power supply from a 12V or 9V input presents significant challenges. The LM317 linear regulator alone cannot handle 15A, as it is rated for about 1 to 1.5A maximum. To achieve 15A output with an LM317, multiple power transistors such as 2N3055 can be used as current boosters, requiring at least four in parallel, along with appropriate resistors and a sufficiently powerful input source capable of delivering over 20A at 9-12V. However, linear regulation at this current and voltage drop results in substantial power dissipation (e.g., 162W at 12V to 1.2V, 15A), causing excessive heat and inefficiency. A more practical and efficient solution is a switching regulator, specifically a buck converter, which can step down voltage with higher efficiency and lower heat dissipation. An example is the Linear Technology LTM4627 uModule, which can deliver 1.2V at 15A with about 85% efficiency, requiring only about 1.5A input current at 12V. For AC mains input (230V), a transformer is needed to step down voltage before rectification and regulation, but such high current DC supplies require large, costly components and careful design. Overall, switching power supplies are recommended over linear regulators for this application due to efficiency and thermal management considerations.
Summary generated by the language model.
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