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MIG Welding Wire Thickness Table for Structural Steel Material: Optimal Current Settings

jankowski1987 52276 7
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  • #1 5900108
    jankowski1987
    Level 14  
    Hello, I have a request. Does anyone have some tables or he would be able to specify what thick wire is best to weld, given the thickness of the material and what current should be used for this (I mean ordinary structural steel). I will add that for me it is a wire for a migomat. Thank you in advance and happy holidays.
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    #2 5900586
    jero22
    Level 14  
    Hello .
    My friend, I only found a table like this, maybe it will help you.
    During the MAG-135 course, they said that the wire thickness must be adjusted by trial and error. I use 1.2 wire.
    With my work, it would be difficult to change the wire every now and then, because we use Migomats for various maintenance repairs in the plant.
    You have this table here. The quality is not first-rate because I took a picture with the camera from the book
    MIG Welding Wire Thickness Table for Structural Steel Material: Optimal Current Settings
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  • #4 5900621
    jankowski1987
    Level 14  
    Thanks for the answer and I still have questions about what that means in this table "I, V, X". And if someone else has more current because my migomat in continuous operation has 300A (EPVC 300 bestseller, maybe someone knows this device because I would need a schematic diagram or some hints because I have a broken cable and I do not know what it is for)
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    #5 5900906
    Henry12
    Level 17  
    In short, I elements joined face to face, V elements chamfered on one side, after sliding together, a gap in this shape is formed, X elements chamfered on both sides clarification j w. This allows for welding thicker elements with more welds.
  • #6 5902405
    jero22
    Level 14  
    jankowski1987 wrote:
    And is there anyone else for a higher current, because my migrate in continuous operation is 300A (EPVC 300 best,

    You write that your migomat in continuous operation has 300A, its name shows that it is up to 300A and this is its largest current. During welding you rarely reach such currents, I do not know what you would have to weld to use the current up to 300A.
    After all, you do not have to use its power to the end, you can, as a colleague wrote above, weld thicker elements with more welds.
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    #7 5902474
    Akrzy74
    Rest in Peace
    jankowski1987 - Here's a table Link welding parameters from 100-750A
  • #8 5902528
    jankowski1987
    Level 14  
    jero22 wrote:
    jankowski1987 wrote:
    And is there anyone else for a higher current, because my migrate in continuous operation is 300A (EPVC 300 best,

    You write that your migomat in continuous operation has 300A, its name shows that it is up to 300A and this is its largest current. During welding you rarely reach such currents, I do not know what you would have to weld to use the current up to 300A.
    After all, you do not have to use its power to the end, you can, as a colleague wrote above, weld thicker elements with more welds.

    Maybe I will not use such a current, but I prefer to know in advance, if you really need to weld something thick, what to use (if necessary, buy) wire. And this migomat has 300A in continuous operation (as it is written on the rating plate), and in fact, you can probably get a lot more out of it because the feeder has a max load current of 640A. I would like to add that the entire Migomat weighs 285 kg and has dimensions
    100/60 / 70cm (it is quite old equipment, and it was known in the past that decent equipment with a large reserve of power was made)

    Hello and I have one more question. What kind of wire do you use to weld some steel constructions from sections, profiles, pipes, etc. with a wall thickness of about 2-4mm. Is 1mm wire enough or would you need 1.2. Because you know theory is one thing and in practice it is another. And what company do you recommend such a wire that is relatively cheap and good

    Added after 6 [minutes]:

    Thanks a lot "Akrzy74" that's what it meant for me


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Topic summary

The discussion revolves around determining the optimal MIG welding wire thickness and current settings for welding structural steel. Users share a table of welding parameters and emphasize the importance of trial and error in selecting wire thickness, with 1.2 mm wire being commonly used. The conversation also touches on the capabilities of a MIG welder (referred to as "migomat") with a continuous operation rating of 300A, noting that actual welding currents are typically lower. Users inquire about suitable wire sizes for welding steel constructions with wall thicknesses of 2-4mm, debating whether 1mm or 1.2mm wire is appropriate. Recommendations for wire brands and types are sought, highlighting the practical aspects of welding versus theoretical knowledge.
Summary generated by the language model.
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