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Choosing a PLC for home automation: Moeller XN-PLC XI/ON or Siemens Simatic?

darekas 36047 63
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Which PLC should I choose for a cost-sensitive home automation system with about 99 inputs and 144 outputs: Moeller XN-PLC XI/ON or Siemens Simatic?

For your star-wired house with 99 inputs and 144 outputs, a distributed Moeller-style system looks like the better fit than a single Siemens Simatic CPU, but you should price the whole system before deciding [#6296091][#6561216] The key specs to compare are cycle time, I/O response time, maximum inputs/outputs or modules, memory, floating-point support, variable forcing, and the available serial/Ethernet ports and protocols [#6263236] Moeller/XC200 or Easy Control were praised for decentralisation, CoDeSys programming, Ethernet, and even a built-in web server on some models, which makes them easier to learn and adapt for home automation [#6191764][#6296091] Siemens S7-200/S7-300 can also work, but the software is different between the two families and the hidden cost of modules and adapters can make the total price higher than expected [#6189738][#6190195][#6285751] Several posters therefore advised getting quotes for complete configurations and also checking cheaper alternatives like Fatek, Beckhoff, or WAGO if price is the main constraint [#6252994][#6230232][#6580319]
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  • #31 6257616
    shadoweyes
    Level 20  
    Posts: 376
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    Rate: 27
    You can connect to the controller using Ethernet, RS232 or RS485 modules. You can find more information under the headings SoftPLC or PC Panels. For communication and visualisation, you can use, for example, InTouch or IFix, as well as OPC software. To connect to a PLC, you will need an RS485 card (Profibus, Modbus, etc.) or another communication card.
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  • #32 6258117
    Wawrzo.
    Automation specialist
    Posts: 264
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    Put simply:
    Beckhoff’s TWINCAT installed on a computer (includes a visualisation interface) + 1 runtime (also included in TWINCAT) running in the background, communicating via Ethernet with Beckhoff’s field modules.
    Wawrzo.
  • #33 6258344
    shadoweyes
    Level 20  
    Posts: 376
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    I recommend reading the article "EIB – the smart home" from EP 1/2/2004. Written by R. Zduński (robert.zdunski@wp.pl) and W. Tonderski (witold.tonderski@wp.pl). Software is also available on CD-EP2/2004B. It may be useful for developing your own projects.
  • #34 6259776
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    shadoweyes wrote:
    I recommend reading the article "EIB – the smart home" from EP 1/2/2004. Written by R. Zduński (robert.zdunski@wp.pl) and W. Tonderski (witold.tonderski@wp.pl). Software is also available on CD-EP2/2004B. It may be useful for developing your own projects.


    And where can I buy it, because I’m completely in the dark :|
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  • #35 6262263
    shadoweyes
    Level 20  
    Posts: 376
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    Rate: 27
    On the Elektronika Praktyczna website www.elektronikapraktyczna.pl .
  • #36 6262882
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    Which controller specifications should be compared when choosing a specific model?
    For example: programme code length, programme memory, number of counters, communication modules, etc.

    What else should be taken into account?
  • Helpful post
    #37 6263236
    shadoweyes
    Level 20  
    Posts: 376
    Help: 26
    Rate: 27
    You should compare parameters such as:
    - the duration of a typical programme cycle,
    - the input/output signal response time,
    - the maximum number of inputs and outputs, or the maximum number of supported modules or sockets,
    - the amount of memory allocated for the programme and data, and the type of memory used,
    - the ability to perform floating-point calculations,
    - the ability to force variables,
    - the number of communication ports, and the standards and protocols used for serial and Ethernet communication.
  • #38 6273529
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    There’s a used WAGO PLC on Allegro – is it worth the price it’s listed for, and can it be used for home automation?

    Allegro
  • #39 6285751
    adner
    Level 12  
    Posts: 42
    Help: 2
    From what I’ve read, this is just an I/O island operating on a Profibus network. You’d also need a CPU with Profibus-DP communication.

    I’d still recommend Siemens. I haven’t had the best experience with WAGO. If you absolutely must use distributed modules, it’s best to combine Siemens islands – ET200S – with Siemens. You won’t have any problems with configuration and diagnostics. Prices are comparable across the board, you just need to shop around :-)

    Best regards,
    adner
  • #40 6291310
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    see something like this

    1 XNE-16DO-24VDC-0.5A-P 8550101438 16-channel DC binary module 263.00
    2 XNE-16DI-24VDC-P 8550101439 16-channel binary input module, ECO version 224.00
    3 XNE-GWBR-CANOPEN 8550107591 CanOpen communication interface – ECO 409.00
    4 EC4P-BOX-221-MTXD 106410 Starter kit with EC4P-221-MTXD1 1,329.00
    64 in 64 out PLC Xion for 3,686.00
    alternatively, black and white touchscreen panel with XV200 touch matrix for approx. 1,500
    all via the bus
    all Meler and Microinvokation
  • #41 6291516
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    marcin_kr7 wrote:
    see something like this

    1 XNE-16DO-24VDC-0.5A-P 8550101438 16-channel binary DC module 263.00
    2 XNE-16DI-24VDC-P 8550101439 16-channel binary input module, ECO version 224.00
    3 XNE-GWBR-CANOPEN 8550107591 CanOpen communication interface – ECO 409.00
    4 EC4P-BOX-221-MTXD 106410 Starter kit with EC4P-221-MTXD1 1,329.00
    64 in 64 out PLC Xion for 3,686.00
    Alternatively, a black-and-white touchscreen panel with an XV200 touch matrix for around 1,500
    All via the bus
    All from Meler and Microinvokation



    Where do you get such good prices? Can you give me some details?
  • #42 6292160
    grudziu
    Level 16  
    Posts: 211
    Help: 14
    Rate: 14
    adner wrote:
    From what I’ve read, this is just an I/O island operating on a Profibus network. It would still need a CPU with Profibus-DP communication.


    And from what I can see, it is a fully programmable Profibus module.
    Not a ‘distribution’ module, but a complete controller.
  • #43 6292776
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    Under no circumstances is Profi Bas cheaper anywhere else; these are Moller’s list prices, but you’re sure to get some sort of discount. Do pop into any electrical wholesaler – a reputable one, of course – and check out the price list on Moller’s website
    http://www.moeller.pl/DesktopDefault.aspx?PageID=346
    Getla Eco is cheaper; I work with it and highly recommend it. From 30 March 2009, Automatikon starts, and if you visit the stand, you’re sure to get a free development tool – in this case, CodeSys.
    And do visit the website
    http://www.codesys.pl/code,3,3z.html
    where you’ll find full instructions in Polish
    CodeSys has also just been released in Polish; this is probably the first fully Polish-localised PLC software – I recommend it, do have a look

    Added after 6 [minutes]:

    Oh, and new expansion modules have been released for the EC4P with PT100 measurement (0-10V, 4-20mA)
    so that’s everything, and it costs just over 1000 zł – you won’t find it cheaper in the price list. Alternatively, you could split this setup across several distribution boards, connecting the extensions with a 3x0.5 cable and using some sort of LYIC shielding

    Added after 1 [hours] 20 [minutes]:

    Sorry, the starter kit includes a controller with 12 inputs (DC24, 4 x 0-10V) and 8 outputs (0.5A DC transistor), and of course the controller has a programmable keypad and display!! Just like the Easy Logo Zelio
    So this package has everything you need – the price is net, of course

    If you need anything, ask for a discount; if there’s a problem with the wholesaler, I’ll recommend something in Poland
  • #44 6293193
    shadoweyes
    Level 20  
    Posts: 376
    Help: 26
    Rate: 27
    What seems cheaper at first doesn’t always work out that way in the long run. You could draw up a rough cost estimate for a CAN, Profibus or other network, and then make your decision. Well, I would recommend Profibus because of the availability of all kinds of modules and sensors that work on this network, as well as the variety of equipment you can use.

    Added after 2 [hours] 4 [minutes]:

    The two-part article is the one mentioned earlier from EP.
    The second is a description of the smart home concept found on the internet. These may help you create your own design for such a home or building.
    Attachments:
    • EIB-inteligentny dom #2.pdf (317.55 KB) You must be logged in to download this attachment.
    • EIB-inteligentny dom #1.pdf (393.1 KB) You must be logged in to download this attachment.
    • Inteligentny budynek - EIB.pdf (3.95 MB) You must be logged in to download this attachment.
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  • #45 6293778
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    Alternatively, this is interesting and incredibly mobile, even when it comes to topics you’ve forgotten about
    http://www.xcomfort.pl/
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  • #46 6295982
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    marcin_kr7 wrote:
    Under no circumstances is Profi Bas cheaper anywhere; these are Moller’s list prices. You’re sure to get some sort of discount. I’d recommend visiting any reputable electrical wholesaler – the price list is on Moller’s website
    http://www.moeller.pl/DesktopDefault.aspx?PageID=346
    Getła Eco is cheaper; I work with it and highly recommend it
    Added after 6 [minutes]:



    For the life of me, I can’t get the Moeller price list to run on my Windows Vista
  • Helpful post
    #47 6296091
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    I had a look at their website and the quote for a 120m² house on Xcomfort came to around 3,500 to 4,000; depending on the options, you can even set up a website for the house and have full control. It’s a more mobile alternative to Eiba, and some of the features are shared with Eiba, e.g. Hommenadrzer, and that’s where the price starts to rise.
    If you’ve got a website, what’s the point of Hommenadrzer? Of course, there are text messages and a few other bells and whistles. Moeller used to have Eiba but switched to Xcomfort.
    Thinking further, but here we only have certain functions, whereas with a PLC you have programming freedom, and that beats Eiba and other systems hands down. You have a star configuration, and if you know a bit of coding or are just determined, I fully support the PLC. I’ve built two such systems, but they’re fairly simple – mainly lights, blinds and an alarm working together – and on small Easy 600s, but now for the same money you can get an EC4P, and that’s a proper machine; plus, the XV200 has a built-in web server with simple software. Besides, a PLC is an industrial-grade solution, whereas the other alternatives are just home and office
  • #48 6296348
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    marcin_kr7 wrote:
    I looked at the cost estimate for a 120m² house on their website; on xcomfort it came to around 3,500 to 4,000, depending on the options. You can even create a website for the house on it and have full control; it is


    I find it hard to believe it works out that cheaply; I rather doubt it

    marcin_kr7 wrote:
    In terms of PLCs, its programming flexibility beats Eiba and other systems hands down. You’ve got a star topology, and if you know a bit of coding or are just determined, I fully support using a PLC. I’ve built two such systems, though fairly simple ones – mainly lights, blinds and an alarm working on small Easy 600s, but now for the same money you can get an EC4P, which is a substantial machine, and the XV200 has a built-in web server with simple software. Besides, a PLC is an industrial-grade solution, whereas the alternatives are only suitable for office or home use


    But you’re tempting me with Moeller, especially the ECO modules. The price really is good.

    And what do you think of a panel like the one here? The panel comes with a PLC controller – is that a good solution?

    Panel

    You need to open the ‘Promotions’ tab

    Can you programme icons on these panels to control the lighting or blinds as you wish?

    What cables do you need to connect to these panels?
  • #49 6297412
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    I often write the same code on them; the white one costs 1,500, and the PLC and Windows licence is 700. It runs really smoothly; I even use it to develop quite complex applications. And, importantly, the software for them is MXPro – practically the same as CodeSys.in 7 programming languages and you can mix them in a single application

    Added after 2 [minutes]:

    the wires are +24V, 0V and PE
    so 3x1 should be fine
    and 3x1 for the CANopen data bus
    you’ll definitely need relays; I’d recommend Fidner’s C4 series
    very good and cheap

    Added after 8 [minutes]:

    1 CPAD-00/54 106100 Wireless lighting control kit MOELLER 368.40
    2 CPAD-00/56 106102 Wireless roller shutter control kit MOELLER 394.10

    such a kit for 5 rooms comes to 3800, i.e. blinds and lighting
  • #50 6300711
    adner
    Level 12  
    Posts: 42
    Help: 2
    >grudziu<
    Sorry, you're right – it is a WAGO with a PLC.

    Best regards,
    adner
  • #51 6300865
    marcin_kr7
    Level 11  
    Posts: 40
    Help: 1
    Rate: 6
    Check this out: the Easy Control starter kit for 1,250. I gave it to you as a PLC with XNE; it has a 12-inch display, including 4 0-10V inputs and 8 outputs. The kit includes the software and a cable, of course. It’s priced at Easycen for the 800 series
    Think about it – it’s easiest on X-Comfort, but I’m in favour of the PLC
    This is also a PLC. XI/ON promotional kits at attractive prices
    But the EC4P fits into the K-modules, and the display and keyboard – true, only 4 buttons – but you don’t have that in Xion
  • #52 6332420
    JStan
    Level 16  
    Posts: 293
    Help: 3
    Rate: 44
    Hello!!

    I have a SIEMENS SIMATIC S7-200 CPU-214 controller for sale. Please send offers via private message.

    Best regards
  • #53 6560122
    Anonymous
    Anonymous  
  • #54 6560518
    panikaz
    Level 2  
    Posts: 2
    Hello
    A question for everyone

    What’s the price of a CX9001 like that?
    If you can, please let me know where I can pick one up.
  • #55 6560787
    arkady_pl
    Level 24  
    Posts: 574
    Help: 59
    Rate: 24
    If cost is a factor, I’d recommend ARRAY FAB – it looks just like the Siemens LOGO! system, only a bit simpler. The cost is around 300 PLN net per controller.
    Free software for creating applications.
  • #56 6560829
    dzwilu
    Level 12  
    Posts: 20
    There are an awful lot of I/O points. It’s too many for a small controller (e.g. S7-200); you could use an S7-300, but you’d still need a lot of expansion modules, and it probably wouldn’t all fit on a single rack... I suggest rethinking the system architecture; perhaps the number of I/O points can be reduced, unless this is a hotel rather than a house :)
  • #57 6560869
    arkady_pl
    Level 24  
    Posts: 574
    Help: 59
    Rate: 24
    dzwilu wrote:
    There are an awful lot of I/O points. Too many for a small controller (e.g. S7-200); you could use an S7-300, but you’d still need a lot of expansion modules – it probably wouldn’t fit on a single rack... I suggest rethinking the system architecture; perhaps the number of I/Os can be reduced, unless this is a hotel rather than a house :)

    Alternatively, you could try to decentralise the control system and use many smaller units.
  • #58 6561216
    darekas
    Level 12  
    Posts: 106
    Rate: 17
    panikaz wrote:
    Hello
    A question for everyone

    What is the price of a CX9001?
    If you can, please let me know where I can buy one.


    I’d like to join in with a question about the cost of this controller

    Added after 24 [minutes]:

    arkady_pl wrote:
    dzwilu wrote:
    There are an awful lot of I/Os. Too many for a small controller (e.g. S7-200); you could use an S7-300, but you’d still need a lot of expansion modules – it probably wouldn’t fit on a single rack... I suggest rethinking the system architecture; perhaps the number of I/O points can be reduced, unless this is a hotel rather than a house :)

    Alternatively, you could try to decentralise the control system and use many smaller units.


    For now, this option has won out – specifically, the Easy Moeller 800 on the Easy Net network; ultimately, it will be connected via CanOpen to Easy Control
    and/or an XI/ON PLC, or even larger controllers such as the XC-200

    There are several reasons for this. The first is the decentralisation of the system; in other words, it won’t be the case that there is a single controller, a single failure, and everything goes dark.
    I don’t know why, but it seems to me that I’ll be able to learn to programme controllers most quickly on the Moeller system. This is one of the conditions so that I can change the settings in the programme myself and correct the programme myself.

    Another reason is the cost: Fatek was the cheapest; Wago is as much as twice as expensive as Fatek, and Beckhoff will probably be similar. And there’s quite a large second-hand market for Moeller on Allegro, or you can find new Easy units at good prices. I even recently bought two Easy 800s with two expansion modules for a third of the list price on Allegro.

    There’s a large second-hand market for Siemens Simatic, but I simply can’t make head nor tail of the designations for the individual CPUs or expansion modules, so I’ve given up on Siemens.

    Well, perhaps there’s still Logo – for example, here a company offers control systems based on distributed Logo PLCs.

    Logo automation

    If anyone has Mollers controllers at a good price, but for 24V, I’m interested.

    Added after 2 [minutes]:

    dzwilu wrote:
    There are an awful lot of I/Os. Too many for a small controller (e.g. S7-200); you could use an S7-300, but you’d still need a lot of expansion modules, and it probably wouldn’t fit on a single rack...


    The S7-200 CPU 226 wouldn’t be enough.

    What is the memory capacity limit in this case?

    The I/O should be sufficient as there are probably 256.
  • #59 6571934
    dzwilu
    Level 12  
    Posts: 20
    A controller failure must not result in a total blackout :) Remote and local modes must be provided for (manual control in the event of a failure).
    As far as I’m concerned, the system is too large for an S7-200... Perhaps an Omron controller?? They are cheaper than Siemens, a bit less feature-rich, but sufficient for controlling a smart building. You can find them at reasonable prices on eBay.

    Best regards
  • #60 6572157
    andrzejek23
    Level 19  
    Posts: 314
    Help: 21
    Rate: 146
    darekas wrote:
    panikaz wrote:
    Hello
    A question for everyone

    How much does a CX9001 cost?
    If you can, please let me know where I can buy one of these little gems.


    I’d also like to ask about the cost of this controller.


    CX9001-1001 (Basic CPU module CX9000, 32 MB Flash/128 MB RAM, K-bus, TwinCAT PLC runtime) 460,- EUR according to the catalogue.

    CX9001-1101 (Basic CPU module CX9000, 32 MB Flash/128 MB RAM, DVI/USB, K-bus, TwinCAT PLC runtime) 585,- EUR.

    Additional 2xRS485 card CX9000-N031 75,- EUR.

    TwinCAT PLC Building Automation - library 92,- EUR.
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