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Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing

jrobi80 20637 12
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  • #1 7747783
    jrobi80
    Level 10  
    Hello take solder.
    I have a Bosch charger, model as above in the title.
    Has anyone come into contact with the transformer that is used in this charger?
    It has the symbol - BCK3501 395.
    CLIcK0809
    Please help me find the replacement number or have any suggestions where such transformers can be purchased?
    Please help.
    Regards take solder.
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  • #2 7770740
    elek555
    Level 37  
    put a photo of the center of the charger together with luck
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  • #3 7772053
    jrobi80
    Level 10  
    I took a few photos in the last photo you can see a lucko on one side it has 6 pins, on the other four
    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing
  • #4 7772161
    elek555
    Level 37  
    Why do you have doubts about the traf? Have you checked the keys, capacitors and optocoupler? Both side voltages measured? Replace the photos with sharp ones because you can't see anything!
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  • #5 7772266
    jrobi80
    Level 10  
    I know that I have to replace it because it is heating up because the charger has been converted from 110v to 220v I have an original 220v charger and it differs with end numbers, then the charger works but the fan almost fails because the temperature inside the charger is high
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  • #6 7772433
    TONI_2003
    Moderator
    Hello.
    As for me, this is not the reason for the transformer to do this ...
    You have an easier task since you have both versions of the charger, i.e. converted and original.
    Show in a specific and sharp photo what elements you mentioned and what was probably omitted by you should be shown to us ...
    Regards, take the solder. :D
  • #7 7772462
    jrobi80
    Level 10  
    I will try to take sharp photos and the listed parts are the capacitor was 200v I changed to 400v the transistor was 500vds I gave 900vds, the thermistor probably had a soft start as in the original 220v charger it was 1.3ohm now it is 10ohm I exactly compared all the numbers of the elements according to the symbols on them is this trafo another and aha choke in the charger for 220v there are rectifying diodes, and in the converted rectifier bridge, that's all

    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing

    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing
    I hope I won't get a ban
    I may ask what is the task of the optocoupler in this system?
  • #8 7788045
    elek555
    Level 37  
    You were supposed to exchange the photos for spicy with markings of changes ... As Toni_2003 wrote - having two chargers you can easily compare the effects, even with the replacement of the target. Nobody will do it for you. If you draw the diagram well, I will tell you about it (at least the original page). For lamination without work input will be ...
  • #9 7790872
    jrobi80
    Level 10  
    Hello and sorry for the photos, but I think my camera is malfunctioning because it is not possible to take photos more severely, I marked what I replaced in this charger, except for the flyback which is warming several times, I compared the rubbing of all the elements and, apart from that, the flyback and the choke are completely identical
    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing

    My point is whether such a woogle flyback will be found and whether such an exchange will be profitable. Or maybe someone would take up and decode this problem, of course, GREETING for a fee
  • #10 7791577
    elek555
    Level 37  
    You have 220uF in the original capacitor? (the ripple level would be comparable for 330 because for 110 it was 680) Were there no "lower" varistors on the primary side? Is key triggering slow? It's best to exchange photos - because that's how we have a pile of rubbish. 4 good ones with a sharp plan of the whole tile from the bottom and the top, original and reworked are enough
    It would be a good thing for me to switch over for a rehearsal. The values of the other elements at the controller are identical?
  • #11 7792200
    jrobi80
    Level 10  
    Hello, the original capacitor for 220 v has 150uf and a 385v varistor, it is missing neither in the 220v charger nor in the 110v charger, only this thermistor and as for the flyback, I am afraid to destroy it because it is some kind of glue on the bottom, if damaged, it will be left without any chargers on 220v voltage and as for the photos I will have to borrow a better digital for Sunday, I will take decent photos and as for the value of other elements, it looks the same and the signs are identical



    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing


    above a 220volt charger


    below 110v



    Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing Bosch AL1860 CV Charger: Selecting Parts, BCK3501 395 Transformer Replacement & Purchasing
  • #12 7832662
    1dada1
    Level 2  
    Could someone give the parameters, data of this charger ??? I want to do one and I have no information about it :(
  • #13 17841071
    tomek2000
    Level 24  
    Input: 220-240V 140W
    Output: 10.8 - 18V DC 6A
    Microprocessor control.

Topic summary

The discussion revolves around the Bosch AL1860 CV Charger and the need for a replacement transformer, specifically the BCK3501 395 model. The original poster seeks assistance in identifying a suitable replacement and purchasing options. Various participants suggest examining other components such as keys, capacitors, and optocouplers, as well as comparing the original and modified chargers. The poster indicates that the charger has been converted from 110V to 220V, leading to overheating issues. Participants request clearer photos of the components and provide insights into the specifications of the charger, including input and output parameters. The conversation highlights the importance of careful component selection and the potential challenges in sourcing the correct transformer.
Summary generated by the language model.
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