Tiled stove
How to burn in a tiled stove to obtain economical and relatively ecological combustion of coal?
Based on my experience, I will try to describe it in an accessible and brief way.
1. The traditional burning in the furnace consisted of placing the kindling fire on a grate and putting coal on top and lighting the batch.
I changed this way: first I put a layer of coal on the grate and put the kindling on it and light it up.
This is a reasonably difference that allows you to answer the previously asked question.
2. Comparison of combustion processes
a) As I mentioned, the kindling placed on the grate causes the coal to ignite from the layer placed on the bottom. This layer heats the top layers. It must be remembered that the coal in the first phase of combustion degasses, releasing very calorific hydrocarbons and more. They will later be referred to as gas which, when not in contact with the flame at the top, or the heat in the form of oxides and dull smoke, escapes through the chimney into the atmosphere. By poisoning it, we suffer irreparable heat losses.
b) The kindling at the top will cause the gas to burn from the very beginning, which when in contact with the lighter flame, gives off all the heat and is released into the atmosphere in the form of water vapor and oxides.
Firing up this way will take a few more pieces of wood, but it will pay off.
After some time, an ember will emerge at the top, which will take over the role of kindling.
c) It is unacceptable to burn plastics, tires, etc. in the furnace. Materials - little use for this and much pollution of the atmosphere.
3. Conditions allowing to obtain good economic results.
a) The size of the furnace is of great importance. A furnace with larger dimensions, already with a lower heating temperature, gives off the same amount of heat as a smaller furnace with a higher temperature, and this is a very important statement. The size of the furnace should be matched to the size of the heated surface, permeability of the walls, etc.
In my case, the furnace has the following dimensions: length 0.75 m, width 0.55 m, height 2.05 m, its surface that gives off heat is about 6 m2. The stove is built in in such a way that it heats the kitchen and the room with a total area of 28.5 m2.
I would like to mention that during the mild winter of 2013/2014 I burned about 1.0 tons of coal and the temperature in these rooms was around 21oC. I estimate that by using this method I have saved over 30% of fuel.
I heat the other rooms or only heat them up with electricity.
b) The tightness of the furnace is very important, which can be lost during the first lighting after construction or reconstruction, if we do not slowly dry the mortar.
Overheating the stove during operation may also cause the binder or tiles to crack. Leaks in the oven and the door allow it to cool down quickly.
c) The amount of air supplied plays a very important role in the combustion process. Excessive amount of it causes rapid combustion and rapid passage of hot air through the furnace along with the flue gases. In a short time, the walls of the furnace cannot absorb the passing heat.
I open the upper door about 1.0 cm and the lower door about 3.0 cm. Each of you will have to adjust the opening of the door depending on the draft (cord) produced by the chimney. Provide only enough air for the gases to burn completely and after the coke is degassed.
Never close the door while the burning of coal is still in progress, the stove may explode due to the non-burnt gases.
I close the door when only the small, unburnt coke breezes remain on the grate.
4. Before lighting the stove
From the previous day, there are unburned coal residues on the grate, I leave them and I discard the slag and ash. I put a layer of charcoal on the grate 8 to 14 cm high, depending on the temperature outside.
If it is necessary to add coal while burning, I move the heat to the inside of the furnace and put the exact portion on the grate from the side of the door.
Carbon should never be thrown over the embers.
Wish you get good results
Eng. Tadeusz Adam Important
October 2014
tel. 607-634-677