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2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues

Mateusz1560 86958 39
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  • #1 11322405
    Mateusz1560
    Level 15  
    Hello

    I have a problem with the 2007 Mercedes ML 320 CDI.

    Auto after reading errors by SD, there is no engine related error and no power.

    All parameters seem to be normal to me.

    Can the injectors be damaged and the computer does not indicate any error?

    The car spins to 3000 revolutions and accelerates very slowly.

    Thanks in advance for all the tips.

    Added after 44 [minutes]:

    I'll add some data:

    2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues 2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues 2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues 2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues 2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues


    The exhaust gas recirculation valve after the opening / closing control, the difference in air mass is about 30-40 mg
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  • #2 11324985
    osi bis
    Level 10  
    Have you changed the air filter or something else before?
  • #3 11325101
    autoas
    Level 42  
    Mateusz1560 wrote:
    I'll add some data:

    All this data is for idling, and then what happens?
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  • #4 11332607
    Mateusz1560
    Level 15  
    The vehicle's data at revs is no longer achieved.

    2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues

    Air and fuel filters are replaced. We blocked the blades in the collector so that they were open all the time.
    One injection overflowed much more than the others - we changed the injection and no changes.

    Can you help me interpret the data in black from the photo? These values are not valid.
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  • #5 11357451
    Mateusz1560
    Level 15  
    We are still looking for a solution to the problem.

    The SD shows that the voltage on the dosing control valve (Y94 is on the fuel pump) should be 11-14 V when the ignition is turned on, after measuring it is 4 V. After connecting the pin 1 to the plus in the car, the voltage is 9 V, and the pin 2 voltage to ground is 12 V. The cube is 2-pin, pin 1 is signal. We released a new wire from the controller to pin 1 - no changes.

    Could the driver be damaged in this case?
  • #6 11358254
    xyro
    Level 24  
    Clogged exhaust or dead turbo. Does the rotor rotate in your fingers at all? What boost pressure is it?
  • #7 11358400
    misiek14051990
    Level 15  
    and it is not a coincidence that the turbine is overcharging? and cuts it off?
  • #8 11358641
    Mateusz1560
    Level 15  
    The exhaust is empty, no catalyst and no particulate filter.
    The turbo works, but the boost pressure on the load is about 1800 hpa, and it has about 1300, i.e. it reloads. What could be causing this?

    I would like to add that the car does not turn into more than 3000 revolutions.
  • #9 11358651
    misiek14051990
    Level 15  
    the adjuster (bulb) of the turbine can be adjusted, i.e. it is enough to turn it to the right position.
  • #10 11358681
    Mateusz1560
    Level 15  
    Everything in this car is electronically controlled, also here it is controlled by electronics,

    Do you have any other ideas?
  • #11 11359208
    adam.1.1
    Level 17  
    E.g. this 2007 Mercedes ML 320 CDI: No Power, Slow Acceleration, EGR Valve & Possible Injector Issues there is a turbine from such a motor, I could not move the blades.
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  • #12 11359779
    Mateusz1560
    Level 15  
    And did this electronic actuator move you at the time of being controlled by the controller? I would not like to disassemble the turbocharger.
  • #13 11359944
    adam.1.1
    Level 17  
    Yes, but only after disconnecting from the "barbell" 270tkm engine, by the way, I made resonant flaps because one of them got stuck on the burner and bent into a banana, I regenerated their mechanism and replaced the adjuster, because the stark was screaming that there were excessive resistance on it and 5 candles incandescent lamps turned out to be burned. The flap adjuster is full of engine oil, but after flushing, the error of the flap resistance returned - after replacing approx.
    If you do not want to do it, give the car to the mechanic, nice and quick work, so he will be happy.
  • #14 11361867
    Mateusz1560
    Level 15  
    So that's not it, because my regulator works without removing the barbell and there is pressure, and there is no error related to the engine.

    I am a novice mechanic myself, the problem has been consulted with several specialists and the cause still cannot be determined.
  • #15 11362271
    jurekk55
    Level 36  
    Mateusz1560 wrote:

    I am a novice mechanic myself, the problem has been consulted with several specialists and the cause still cannot be determined.


    Because SD did not give an error on the plate? Have you looked through the status list of the controls and information?
  • #16 11362750
    Mateusz1560
    Level 15  
    Yes, at the top they are given in the attached photos, we already lack ideas.

    The only thing that seems to me is the lack of proper control of the dosing control valve, also the problem described above. Or someone removing the diesel particulate filter made a mess. The car was imported in this condition.
  • #17 11362779
    jurekk55
    Level 36  
    Where do you have info about the status of the clutch switch? Works correctly?
  • #18 11365265
    Mateusz1560
    Level 15  
    Which clutch switch? Here's an automatic gearbox.
  • #19 11365526
    fuelinyourblood
    Level 35  
    What is happening with the flow, the pressure in the suction wheel, what about the egr, what is the fuel pressure at the stop?
  • #20 11365742
    Mateusz1560
    Level 15  
    Air mass idling 450 - max load 690
    Suction pressure idling 994 - max load 990
    Fuel pressure idling 250 - max load 700
    Injection dose: idle 7.3 - max load 11 - (the dose is too small)

    However, the EGR valve positioner is not working. The valve is closed all the time, could it prevent the car from turning to more than 3000 revolutions?
  • #21 11367136
    jurekk55
    Level 36  
    Mateusz1560 wrote:
    Here's an automatic gearbox

    So check if it recognizes 'P' and 'N' correctly
    For some reason it "cuts" the power, it doesn't have to be an OBD error
  • #22 11858964
    baadbooyy
    Level 10  
    hello, did you solve the problem? because I have the same symptoms ..
  • #23 11859514
    Mateusz1560
    Level 15  
    It turned out that in Germany the "silly" program was uploaded to the controller.
    The car had a badly worn engine, and a damaged turbine twisted so that it somehow worked together with this program for the controller.
  • #24 11859590
    baadbooyy
    Level 10  
    and what did you upload another program and everything was ok?
    I have w211 320d the car is also brought, it had over 300,000 invaded, but it was going perfectly almost a month before I drove in Poland and it drove normally and here I suddenly start and there is no power at a standstill, max 3,000 rpm and not going ...
    and sometimes when I turn it off and start it, it goes normally ...
    there are absolutely no errors on the new turbo engine ..
  • #25 11860006
    Mateusz1560
    Level 15  
    I was not able to upload a new software, so the client went to the website and everything worked out there. Uploading the software itself on the website costs about PLN 200.

    What do you diagnose?
  • #26 11860696
    baadbooyy
    Level 10  
    I was with one mechanic, he diagnosed me with such a universal program ... not a specific one for a Mercedes ...
    the car has catalytic converters and I wonder if they are clogged ...
  • #27 11861337
    Mateusz1560
    Level 15  
    Where are you from ? It's best if you drive to someone who has SD, a universal computer may not show everything.
  • #28 11863055
    baadbooyy
    Level 10  
    Kalisz area .. well, I have to go somewhere
    it was in your case that the new engine control software and the car flashed ??
  • #29 11863199
    Mateusz1560
    Level 15  
    Not quite after uploading the new software, only the real defects were found, which were masked with this soft "silly"
  • #30 11863847
    baadbooyy
    Level 10  
    So what were these real glitches, if you can know?

Topic summary

The discussion revolves around a 2007 Mercedes ML 320 CDI experiencing a lack of power and slow acceleration, with the engine not exceeding 3000 RPM. Initial diagnostics showed no engine-related errors, leading to speculation about potential issues with the injectors, EGR valve, and turbocharger. Users shared various diagnostic data, including voltage readings from the dosing control valve, air mass, and fuel pressure, indicating possible electronic control failures. Suggestions included checking the turbocharger settings, EGR valve functionality, and ensuring proper software is uploaded to the engine control unit. Several users reported similar symptoms, with some resolving issues through turbo replacement or software updates.
Summary generated by the language model.
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