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Lead Acid Car Battery Regeneration Methods: Desulfation, Rinsing, Effectiveness?

mkubol 35382 26
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How can I regenerate a lead-acid car battery, and how effective are desulfation or rinsing methods?

A lead-acid car battery can sometimes be partially recovered, but only if it is still young, has no shorted cells, and has not lost active mass; batteries that were overheated, boiled, or have damaged plates are usually not worth saving [#6530969][#1371058][#1371203] One suggested method is to drain the old electrolyte, flush the cells with distilled water, charge overnight at about 1/10 of the battery capacity, flush again, then refill with fresh electrolyte and recharge [#1369573] Another method is very slow charging through a 21 W bulb (about 350 mA), with long charge periods, then discharging with a 5 W bulb down to 10 V and repeating; this was reported to restore about 60–70% of capacity and sometimes fully recover a good battery [#6530969] Before trying anything, charge the battery overnight and measure the voltage and electrolyte density in each cell; if the densities are similar, the battery may still be salvageable [#1445934] If the battery died after being hot and bubbling, check the charging system first, because excessive charging voltage can destroy the battery and may leave it beyond repair [#6531304]
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  • #1 1368796
    mkubol
    Level 25  
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    I have a question, are there any ways to regenerate lead (car) batteries, e.g. desulfation, rinsing. How exactly is it done and how effective is it?
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  • #2 1368809
    sigi
    Cars specialist
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    Don't bother with regeneration and desulfation of the battery, it's a waste of time and nerves - how old is the battery?

    Regards.
  • #3 1369375
    mkubol
    Level 25  
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    This battery is 2 years old and 1.5 years old, they don't have a short circuit on any of the cells, but their damn capacity dropped 10 times with a starter and it crashes immediately.
  • #4 1369573
    simisims
    Level 11  
    Posts: 17
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    Hello
    this will surely help...
    1: remove the old electrolyte (pour it .. only where - a question for an ecologist)
    2: flood the battery cells with distilled water and connect the charger
    (usually max. charging current 1/10 of battery capacity)
    enough for the whole night - it is designed to: remove deposits, cleansing
    plates, etc.... and purge the liquid from the cells again
    It is recommended to perform this operation twice.. you will see for yourself how much crap can be there
    3: flood the cells (to the desired level) with ready-made electrolyte (a solution of sulfuric acid and distilled water) which is usually available in automotive stores - I hope you don't mind mixing it yourself.
    4: connect the battery to the charger and charge it
    It really depends on the condition of the battery
    Mine worked much better anyway
    watch out for your eyes, hands and clothes are acid!!!
    best regards good luck
  • #5 1370116
    thomas__1
    Level 23  
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    mkubol wrote:
    This battery is 2 years old and 1.5 years old, they don't have a short circuit on any of the cells, but their damn capacity dropped 10 times with a starter and it crashes immediately.


    At 2 years old, he should still be in great shape! I threw my Megan after 6 years, and the battery was still good, only in winter, when it stood a little in the cold -15, its capacity sat down. Check the electrolyte level (if it is low, add distilled water), charging in the car and the current consumption from the battery after turning off all receivers (remove the key, turn off the radio, etc.)
  • #6 1370405
    Los_sandalos
    Level 27  
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    The problem will not be the battery, but too low charging voltage. At my older one who drives around the city with lights and blowing, he also went on strike in winter, but the battery is still original, i.e. from spring 1998 :) :) :)

    ps. at idle the voltage should be at least about 14V and after gassing 14.3-14.5V. Maybe your belt is slipping?
  • #7 1370552
    simisims
    Level 11  
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    sorry
    the author of the news - he writes clearly about the problem related to the regeneration of the used battery - so I gave him one of the few, but effective
    way to bring him back to life.
    we do not know if a given car has an efficient charging system.. I suspect that if there was something wrong ... the appropriate controls would let us know ... although it is not entirely certain
    in any case, I wouldn't have known that there was anything wrong ... until ... when ... ... the toddler in the middle of the road did not stop at night after a few hours
    driving with lights and wipers on
    and everything was fine
    Regards
  • #8 1370903
    Los_sandalos
    Level 27  
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    Too low charging voltage will not show any lamp on the board. Only voltmeter measurement. The battery has no right to die after a year and a half of operation, if of course we take care of it. In winter, you should recharge the battery from time to time, especially if you drive short distances. I have a 35Ah center battery in my R19 (I didn't buy it specifically) and it works for over 2 years without any problems. I entered it "for a moment" as an emergency, because in the previous one I lost one cell. He did so well that he stayed. Even in the cold there was no problem with starting. Just the alternator gives me 14.5V and that does the trick.
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  • #9 1371042
    mkubol
    Level 25  
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    Thanks for the answers about the electrics of my car, the idle voltage is 14.7V when I turn on all possible receivers (lights, heated windows, blowers, wipers) the voltage drops to 14.4V so that's fine. As for the electrolyte, there is as much as I should care about it. The battery was charged with a very high current because the rectifier control went down and I noticed it only when I replaced the battery. it was hot and bubbling well inside him. As for how to rinse it, I will definitely do it, I will let you know how it turned out. thanks again and best regards.
  • #10 1371058
    sigi
    Cars specialist
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    Nothing will work! Overheated - to be thrown away, not desulfurized.

    Regards.
  • #11 1371203
    Los_sandalos
    Level 27  
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    It probably tore the active mass from the plates. Not really salvageable :(
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  • #12 1406440
    mkubol
    Level 25  
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    Flushing helped not that the battery was like new but it spins not bad and it doesn't need anything else. It lasts longer and gives more electricity, but for the winter you still need a new one, thanks for the advice
  • #13 1445352
    darek795
    Level 12  
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    How can I determine whether the battery is suitable for regeneration, i.e. whether there are no permanent defects that cannot be removed - an internal short circuit or damage to the separator - or something similar???/
  • #14 1445934
    Mieczysław
    Level 21  
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    Hello.
    if you want to check if it is suitable for regeneration, connect the battery to the charger overnight. In the morning, measure the battery voltage and the density of the electrolyte in each cell. If the densities are the same or similar, then such a battery is worth saving. In my three-year-old, two cells died. Despite the voltage of 12.5V, the density of the electrolyte in two cells is contained in the red field of the measuring device electrolyte density - there is probably no rescue for this battery :(
  • #15 6529764
    Paraclitus
    Level 15  
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    There used to be plants regenerating batteries - it consisted in melting the plates of the battery (and maybe something else) and here my question is whether, apart from melting the plates, any other activities need to be done?

    Sorry for the dig.
  • #16 6529811
    Jack14
    Level 38  
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    This is how to build a new battery with only lead at your disposal.
  • #17 6530594
    Anonymous
    Anonymous  
  • #18 6530816
    jaga134
    Level 26  
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    There is such a thing as an aerometer. It is a glass tube with a rubber bulb and a float inside it, scaled in g/cm or only marked with colors: red, yellow and green. When the battery is discharged, the float dips to the red bar. When well charged, to the green one. by the color of the electrolyte that we take into this pipe, you can determine the condition of the battery. A good battery will have a transparent electrolyte. Sulphated - cloudy milk color. A battery in which the plates are damaged has a brown or black electrolyte. at the bottom of the battery. As long as there is a small amount of it, it does not short-circuit the plates. However, when you try to pour out the old electrolyte, the sediment rises up and can short-circuit the plates. worth the candle, and above all health. Acid fumes have a bad effect on the vocal cords. It's not a joke.
    You can buy an aerometer, for example, at a gas station. The price is not scary
    and great help.
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  • #19 6530861
    Paraclitus
    Level 15  
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    @Jack14

    I mean batteries for an electric vehicle, if I have to buy it every few years, it's not worth it, but if you can regenerate it relatively easily and cheaply, then such a vehicle is the most profitable.
  • #20 6530969
    Banasiewicz02
    Level 31  
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    Generally, batteries in which the active mass has not dropped from too long charging, and there are no short circuits in the cell, can be fought by appropriate charging, no need to rinse or replace the electrolyte, I charge such batteries through a 21 watt bulb from the direction of the toddler, the current is fixed at 350mA and depending on the battery capacity, I take breaks in charging every month, two, three, large truck batteries sometimes sit under such a rectifier after half a year. After such charging, the battery recovers 60-70% of its capacity, then I connect a 5 watt bulb to it with which I discharge it to a voltage of 10 volts, after such a discharge, after reconnecting to the rectifier, such a battery can regain its parameters completely, the most susceptible to regeneration in this way are crude truck batteries, regeneration takes a very long time, but the battery fully recovers its parameters Now, at the very end, I will repeat that regeneration makes sense with young batteries, without short circuits and without any fallout of active mass, the less active mass due to fallout, the lower the starting capacity and battery capacity.
  • #21 6530983
    telwisalfa
    Level 21  
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    Hello.
    Battery regeneration is a vague term. Most often it consisted in the fact that the electrolyte was poured out of the faulty battery and the electrodes were removed. After rinsing the vessel, new electrode plates were placed in this place and flooded with new electrolyte. All that was left of the old battery was the casing. I suspect no one cares about that anymore.
    Regards.
  • #22 6531010
    Banasiewicz02
    Level 31  
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    Today, this method of regeneration is simply unprofitable, batteries are cheap, widely available, and non-dismantleable. It is not even profitable to change the electrolyte, because for the money spent on the electrolyte, you can buy a working battery for scrap. they are scheming, making me laugh out of this world, because after all, how is it to buy a new battery for PLN 200 for a customer, it's a shock :lol:
  • #23 6531304
    tzok
    VIP Meritorious for electroda.pl
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    mkubol wrote:
    Thanks for the answers about the electrics of my car, the idle voltage is 14.7V when I turn on all possible receivers (lights, heated windows, blowers, wipers) the voltage drops to 14.4V so that's fine. As for the electrolyte, there is as much as I should care about it. The battery was charged with a very high current because the rectifier control went down and I noticed it only when I replaced the battery. it was hot and bubbling well inside him. As for how to rinse it, I will definitely do it, I will let you know how it turned out. thanks again and best regards.


    It looks like your voltage regulator has failed, the voltage should not exceed 14.4V. Too high charging voltage can also damage the battery. Measure the voltage at 2000-2500 rpm, if it exceeds 15V, you have the answer why the battery died. The 1.5-year-old battery does not need to be recharged yet, unless the car is parked more than it is driven.
  • #24 6532174
    mkubol
    Level 25  
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    I see this thread from 2005 hasn't gotten old yet.
    tzok * thanks for the advice, but I don't have these batteries anymore, I even got rid of the car. Greetings to all, I do not close the topic because I see that it has come to life.
  • #26 8231733
    marekskowro
    Level 10  
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    Are the electrolytes for each battery the same? What should be bought for such (71Ah 670A). The battery is quite old (7 years) will regeneration help?
  • #27 8249680
    rynio9
    Level 14  
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    marekskowro wrote:
    Are the electrolytes for each battery the same? What should be bought for such (71Ah 670A). The battery is quite old (7 years) will regeneration help?

    It's not worth bothering with him 7 years is already pension .
    Regeneration will help a bit, but this battery probably walked with an abscess and is supposed to continue walking in it, so you can skip regeneration.

Topic summary

✨ The discussion revolves around the regeneration of lead-acid car batteries, particularly when the voltage drops to 10V. Users share various methods for battery rejuvenation, including desulfation, electrolyte replacement, and charging techniques. Some participants express skepticism about the effectiveness of regeneration, especially for batteries that have overheated or are older than a few years. Key steps mentioned include removing old electrolyte, rinsing with distilled water, and using a proper charging current. The importance of checking electrolyte levels and ensuring adequate charging voltage is emphasized, with suggestions to monitor the battery's condition using tools like an aerometer. Overall, while some users report success in improving battery performance, others advise against attempting regeneration for older or severely damaged batteries.
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FAQ

TL;DR: About 70 % of prematurely “dead” lead-acid car batteries show reversible sulfation [Battery Council, 2021]; “rinsing and slow charging can gain you one more season” [Elektroda, simisims, post #1369573] Most fixes involve safe electrolyte replacement and controlled low-current charging.

Why it matters: These low-cost steps can save €50-€150 and cut hazardous waste for any driver facing a weak starter.

Quick Facts

  • Safe charging voltage window: 14.2–14.8 V at 20 °C [Battery University, 2023]
  • Desulfation current: 0.05–0.1 C (≈10 % of Ah rating) [Elektroda, simisims, post #1369573]
  • Full-charge electrolyte density: 1.26–1.28 g/cm³ [Battery Council, 2021]
  • DIY flush can recover 20–60 % lost capacity in mild cases [Battery University, 2023]
  • Lead-acid recycling efficiency exceeds 99 % in EU plants [EUROBAT, 2022]

How do I know if my lead-acid battery is worth regenerating?

Charge overnight, then measure open-circuit voltage and electrolyte density in every cell. Uniform densities and voltage ≥12.5 V indicate no shorted cells, so regeneration is viable [Elektroda, Mieczysław, post #1445934] Cloudy milk electrolyte signals sulfation; brown or black suggests plate damage and scrapping [Elektroda, jaga134, post #6530816]

Does electronic desulfation actually work?

Pulse or low-current charging restores 30–70 % capacity in lightly sulfated cells, but cannot reverse plate shedding [Battery University, 2023]. Forum users recovered “60-70 %” using a 350 mA bulb-limited charger [Elektroda, Banasiewicz02, post #6530969]

How can I safely rinse and refill a car battery at home?

  1. Drain old electrolyte into a plastic container for recycling.
  2. Fill each cell with distilled water, charge at 0.1 C overnight, then drain again.
  3. Add fresh 1.27 g/cm³ electrolyte and recharge fully [Elektroda, simisims, post #1369573] Wear gloves and goggles. “Acid fumes ruin vocal cords,” warns a veteran tech [Elektroda, jaga134, post #6530816]

What charging settings should I use during regeneration?

Keep current ≤0.1 C and limit voltage to 14.4 V in absorb phase. Float at 13.6 V. A 21 W bulb limits current near 350 mA for small batteries [Elektroda, Banasiewicz02, post #6530969]

Is replacing the electrolyte alone enough?

Only if sulfation is superficial. New acid cannot reattach lost active mass or fix separator damage. Expect partial gain, not “like-new” performance [Elektroda, mkubol, post #1406440]

Can overheating or overcharging be fixed?

No. Temperatures that make the case hot detach active mass. “Overheated – to be thrown away,” states an experienced user [Elektroda, sigi, post #1371058]

How long will a regenerated battery last?

Field reports show 3–12 additional months depending on climate and driving profile [Battery University, 2023]. The thread starter regained summer usability but still planned a new winter battery [Elektroda, mkubol, post #1406440]

Are all battery electrolytes the same?

Standard flooded batteries use 37–38 % sulfuric acid by weight. AGM and GEL types need higher purity and cannot be opened safely [Battery Council, 2021]. Buy pre-mixed electrolyte labelled for automotive use when refilling [Elektroda, rynio9, post #8249680]

What tools help me test battery health at home?

An aerometer (density tester), multimeter, and 5 W–21 W test bulb cover most diagnostics. Aerometers cost under €10 at fuel stations [Elektroda, jaga134, post #6530816]

How do I regenerate large truck or deep-cycle batteries?

Use constant-current charging between 0.02–0.05 C for several months, with monthly rest periods, then deep-discharge to 10 V using a 5 W lamp and recharge. Users report full recovery with this slow method [Elektroda, Banasiewicz02, post #6530969]

When should I skip regeneration and buy a new battery?

Skip if the battery is ≥7 years old, has a cell short, black electrolyte, or shed material visible in vents. At that age “it’s already pension,” notes a forum veteran [Elektroda, rynio9, post #8249680]
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