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DIY Galvanizing Bath: Tub Material, Acid Choice, Transformer Specs, Voltage for 3x2x1m

mara165 28536 19
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  • #1 14384022
    mara165
    Level 10  
    Hello.
    Recently, I have been thinking a lot about the galvanization of metal things, filter baskets to be exact.
    I would like to make a home-made galvanizing bath.
    Namely, I'm interested in how to go about it.
    The question is whether the bathtub can be made of ordinary sheet metal or plastic? What acid should be in the bathtub for the electrolysis to take place?
    What transformer power (with what current) should I use in a 3x2x1m tub?
    Does the voltage value matter?
    The previous design of the machine was successful and thank you all for helping with the previous design. :)
    I would like to ask for your help in this project.
    Regards.
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  • #2 14384301
    bambus94
    Level 34  
    If possible, do it with plastic, but you will have to use the second electrode.
    Instead of acid, in my opinion, you should use a salt of the metal with which you are coating the element. So in your case, salt containing zinc.
    And the value of the current is selected according to the surface of the element, probably 1A / 1dm ^ 2
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  • #3 14384510
    jarek_lnx
    Level 43  
    Get the electroplating guide, there are various recipes for galvanizing baths, they also differ in what is the optimal current density and the quality of the coating obtained, some technologies (e.g. cyanide baths) are unavailable to amateurs, and they are said to give the best results. If you have little, it may be worth looking for the services of professionals.
  • #4 14389480
    mara165
    Level 10  
    Listen, the idea is to make a small factory galvanizing plant for your own products because it takes a long time to do it by the company and you have to drive a car and a maximum of 350 cars will be available on the car. With a larger order, if the customer is in a hurry, having 3 bathtubs at the time of processing. And I have such a question. How is it with the liquid with metal elements, is it disposable or what? I am very weak on this subject because I have never had contact with such a thing. You have to take a risk. Oh and one more thing. How long does such a galvanization last?
    Regards
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  • #5 17657422
    pawelek2501
    Level 10  
    A bathtub made of plastic, but not softening above the bathtub, two rails to which you attach ANODE AND SECOND KATODE from the power supply - rectifier. To one rail you give a container with zinc balls in the other basket attached to the other rail, something that you galvanize. . I also assemble a small galvanizing plant, but with the difference - I have to get to all acid polishing solutions, etc. I am at the stage of assembling the rectifier - power supply. Apparently, the current, the less important, is important. Regards
  • #6 18085160
    zamela
    Level 14  
    Pawełek and how is the galvanizing plant?

    I have some very effective cult lures that are gnawed by the tooth of time and water, so I would like to effectively protect them against corrosion and I just thought about a tiny galvanizing plant for home use because protecting such elements with varnishes does not work at all.
  • #7 18085246
    pawelek2501
    Level 10  
    Very good idea
  • #8 18214785
    miroslaw wielki
    Conditionally unlocked
    What are the best salts for galvanizing?
  • #9 18214876
    RitterX
    Level 40  
    Look for the book "House Electroplating" Stefan Sękowski and start with it.
  • #10 18214887
    miroslaw wielki
    Conditionally unlocked
    Thanks for the info. I have the entire collection of Sękowski from my childhood.
  • #11 18337188
    Barnab
    Level 2  
    Galvanizing from Sękowski's books is ok if you want to do it as an experience. You will not get good quality coatings.
    Alkaline and slightly acidic baths are the easiest to use. - they are most often used in industry.
    For a simple home electroplating plant - I would suggest low-acid baths based on
    - zinc chloride - bath conductivity
    - potassium chloride - provides metal ions
    - boric acid - is a pH buffer
    - gloss additives - regulating depth and shine
    they work at a pH of 4.5-6
    But what about sewage? The element must be degreased and etched to make the surface chemically clean.

    If you do it in the proverbial jar - it's ok

    But if you are going to run an electroplating plant, I would start with sewage management.

    The book is better: Galvanotechnics Guide

    Regards
    Barnabas
  • #12 18337323
    pawelek2501
    Level 10  
    Passivation can also be added as a galvanizing stage. Leakage is the base fact, I have a problem with this conundrum
  • #13 18337410
    miroslaw wielki
    Conditionally unlocked
    In general, I use mostostal but I thought that I could have a shine on my own. There, the weight is every 20 kg at receptions. This is a lid, I will get a galvanized 6.
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  • #14 18337481
    pawelek2501
    Level 10  
    It's a fact better by yourself Some plastic tank, solution a few balls of zinc in baskets with a stainless steel rectifier and only go with galvanization. Of course, etchants before galvanizing

    Added after 1 [minutes]:

    To degrease the material, I use acid diluted with water, and if it does not work, then ELECTROCHEMISTRY IN MOTION GOES
  • #15 18465772
    tomchlop
    Level 11  
    I zinc as below. Maybe someone will need it:
    www.youtube.com/watch?v=7bnaXxt8J04

    Added after 2 [minutes]:

    If someone was looking for a homemade galvanizing method:


  • #16 18465856
    pawelek2501
    Level 10  
    The first fundamental mistake. Copper cannot come into contact with the solution and here I see a copper hanger. The solution and zinc should be done professionally. But for the galvanization of hooks and keys, it will not work. And where is the brightener?
  • #17 18467526
    pawelek2501
    Level 10  
    Where the Potassium chloride where the zinc chloride The basic ingredients, and this time is not compatible eh
    DIY Galvanizing Bath: Tub Material, Acid Choice, Transformer Specs, Voltage for 3x2x1m DIY Galvanizing Bath: Tub Material, Acid Choice, Transformer Specs, Voltage for 3x2x1m DIY Galvanizing Bath: Tub Material, Acid Choice, Transformer Specs, Voltage for 3x2x1m DIY Galvanizing Bath: Tub Material, Acid Choice, Transformer Specs, Voltage for 3x2x1m
  • #18 19230554
    monoceros
    Level 11  
    The easiest way is to buy a ready-made bath, passivation, rinse aid, anodes, eg GALW IMP in Warsaw, for steel, brass, copper, DIAMOND, for ZnAl, alu a bath based on NaOH (you can do it yourself, steel can also be coated). Plastic bathtubs (e.g. building casters - they work great). Degreasing: 70-80 ° C, NaOH, 10%, as an electrode, an ordinary steel sheet (anode and cathode can be used), I recommend the same or higher current as for coating. Etching with HCl 10%, room temperature. Covering 2 to 6 A / dm2 of the coated material. Passivation 5 - 10 sec. Rinsing and drying. The coated details are better to move in the bath while coating. Cycle: degreasing (about 10 minutes), rinsing, etching (depending on the cleanliness of the detail a minute or longer, springs as soon as possible because they will hydrogenate), rinsing, coating, rinsing, passivation, rinsing, drying.
  • #19 19232660
    monoceros
    Level 11  
    I forgot to add that due to the high conductivity of the bath, the coating voltage will be in the range of a few V max. parunastu V.
  • #20 21139117
    avamax390
    Level 3  
    Homemade galvanization involves coating iron or steel with zinc to prevent rusting. Steps:
    1. Clean metal surface thoroughly.
    2. Prepare a zinc solution (zinc sulfate or chloride).
    3. Dip or brush metal in solution.
    4. Allow to dry and repeat if https://apkmodbit.com.
    5. Zinc layer protects metal from corrosion.

Topic summary

Homemade galvanization involves creating a galvanizing bath to coat metal items, such as filter baskets, with zinc to prevent corrosion. Users discuss the feasibility of using plastic or metal for the bath, with recommendations leaning towards plastic to avoid corrosion. The galvanizing solution typically includes zinc salts, such as zinc chloride or zinc sulfate, and may require additional components like potassium chloride and boric acid for optimal results. Current density is crucial, with suggestions of 1A per dm², and the importance of maintaining proper voltage levels is noted. Users emphasize the need for thorough cleaning of the metal surface before galvanization and discuss the potential for creating a small-scale galvanizing plant for personal use. Concerns about waste management and the longevity of the zinc coating are also raised.
Summary generated by the language model.
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