FAQ
TL;DR: Lead melts at 327 °C; work outside and recall "THE FORM MUST BE COMPLETELY DRY!" [Elektroda, tamin, post #15408711] Use stainless pot, gas flame, PPE, and avoid battery or zinc scrap for 95 %+ clean cast yield [Elektroda, Kaszpir77, #15405234; deus.ex.machina, #15410311].
Why it matters: Correct temperature, materials and safety steps prevent toxic fumes, splatter burns and wasted metal.
Quick Facts
• Melting point of pure lead: 327 °C / 620.6 °F [MatWeb].
• Recommended hobby casting range: 350–370 °C for good flow [Lee Precision, 2023].
• OSHA airborne lead limit: 50 µg/m³ (8-h TWA) [OSHA, 2023].
• Scrap lead price: Approx. 1.1 USD per kg (Q1 2024 average) [MetalMarkets, 2024].
• Density: 11.34 g/cm³ – lets you size sinkers accurately [MatWeb].
What temperature should I heat lead to for casting?
Heat to just above its 327 °C melting point; 350–370 °C gives thin, pourable metal without excessive fume generation [Elektroda, supchem, #15407974; Lee Precision, 2023].
Can I melt lead in a stainless-steel pot on a household gas burner?
Yes. Forum users report success with a stainless pot over a gas cooker, but only outdoors and with full PPE [Elektroda, Kaszpir77, post #15405234]
Where can I legally source scrap lead?
Check wheel-weight bins at tyre shops, roofing lead tape off-cuts, dive ballast and non-ferrous metal dealers; these offer clean metal and require no hazardous acid handling [Elektroda, freebsd, #15404860; anders11, #15404937].
Why avoid breaking open car batteries for lead?
Battery grids contain only limited alloy lead and lots of lead oxide and sulfuric acid, creating toxic dust and spills; recovery is uneconomical and illegal in many regions [Elektroda, deus.ex.machina, post #15410311]
How do I cast small fishing lures in plaster safely?
- Press half the lure into fresh plaster; let set.
- Soap the surface, pour second half, dry 100 °C.
- Pour molten lead while mold is still warm.
“THE FORM MUST BE COMPLETELY DRY!” to stop steam explosions [Elektroda, tamin, post #15408711]
How can I tell lead wheel weights from zinc ones?
Scratch test: lead marks easily with a fingernail; zinc feels harder. Density test: lead sinks in water with 34 % higher density; zinc weights often labeled “Zn” [Elektroda, deus.ex.machina, post #15410311]
What personal protective equipment do I need?
Wear leather gloves, face shield or safety glasses, long sleeves, full boots and a respiratory mask rated P100 or FFP3 for lead fumes [OSHA, 2023; Elektrode, freebsd, #15405485].
What happens if even a drop of water reaches molten lead?
Water flashes to steam 1,700× its volume, throwing molten lead up to 1 m; burns exceed 200 °C on contact [HSE, 2022]. Keep molds and ladles bone-dry.
Do I need extra ventilation if I must pour indoors?
Yes. Position a fume hood or fan that exhausts outdoors and keeps airborne lead below 50 µg/m³ TWA as required by OSHA [OSHA, 2023].
How should I dispose of dross and left-over lead?
Cool, bag and take to a licensed metal recycler; never bin it. Dross still contains up to 70 % metallic lead [EPA, 2023].