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Peugeot 307 - Resistor from the supply cables began to heat up.

pingwin72 11073 18
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Why do the blower resistor and its supply cables overheat after replacement, and what should I check in the fan circuit?

The resistor can get extremely hot by design, but the charred cable/connector means the wiring or pins are damaged and should be replaced [#16556492][#16555222] The blower resistor is cooled by airflow in the air duct, so it must be mounted in the tunnel; outside it can become too hot to hold [#16554766][#16556492] On this system the resistor is used only for the first three fan speeds, and speed 4 bypasses it, so heating there is not the resistor doing the work [#16555200] If you bypass the resistor, the power is no longer dissipated in it and the wires/contacts can heat up instead [#16555955] Also check that the blower motor spins freely with good bearings and that the cabin filter/air path is not restricting cooling [#16554766][#16554540]
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  • #1 16554302
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    Smoke has recently come out of the air vents. I turned off the engine and blower and it calmed down. I started rummaging and dug out a resistor from a blower to which the cables were attached. The black (probably +) cable was charred. I shortly connected the same cable to another (4 were) and the air flow returned, only a problem appeared, because the cables began to heat up. I thought maybe it can't be done and I bought a new resistor. I connected the cables, the ventilation started to work properly only that the resistor started to heat up so after just 2 seconds. Please help.
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  • #2 16554311
    krzysiozak
    Level 40  
    Posts: 6575
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    Give photos of old and new resistors [resistor].
    Do you know what resistor power is?
  • #3 16554312
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    the old man is also warming up

    Added after 55 [seconds]:

    I will send you the photos, I am going to measure the tension now
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  • #4 16554316
    andrzej20001
    Level 43  
    Posts: 17696
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    It is air-cooled in the tunnel. In hands outside the tunnel is normal that hot. The engine turns slightly?
  • #5 16554348
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    fan motor?
    Added after 1 [minutes]:
    Peugeot 307 - Resistor from the supply cables began to heat up. Peugeot 307 - Resistor from the supply cables began to heat up. Peugeot 307 - Resistor from the supply cables began to heat up.
    Added after 1 [minutes]:
    the temperature is such that you can't keep it in your hand so I think that's not the point
  • #6 16554540
    Staszek49
    Level 35  
    Posts: 2421
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    When you changed the cabin filter, it depends on, among others cooling this resistor. In addition, examine the electrical installation to which the blower is connected for damage (short circuit).
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  • #7 16554699
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    I changed the filter about 7 months ago.
  • #8 16554766
    Hart3
    Level 26  
    Posts: 630
    Help: 100
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    My colleague, as the previous speakers have said, The blower's resistance must be cooled in the air tunnel by a turbine blow, it cannot be held in your hands. The turbine fan must rotate freely and have efficient bearings. The connector with connectors must not show overheated contacts and melted insulation.
  • #9 16555106
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    Peugeot 307 - Resistor from the supply cables began to heat up.

    I sat in the car and buried it a bit ... What is the situation? First of all, I found one cable where the resistor doesn't heat up. This is the cable from the 4th speed (plug 2nd from the right). I held the resistor and it was very good, i.e. the temperature was optimal. After connecting the next cables, the resistor was heating up very quickly. I put it back in again from which the resistor did not heat up and everything returned to normal. The blower works beautifully without any signs of smearing. The wind was blowing like in the good times. I thought that maybe I would pull it out and put it in another contact of the resistor - unfortunately the resistor immediately got warm despite the fact that the rotation of the windmill decreased. I put other cables (in turn) into the pin on which the first cable caused normal work, unfortunately each combination caused the resistor to heat up. Conclusion: ventilation normally only works at speed.
  • #10 16555200
    milejow

    Level 43  
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    pingwin72 wrote:
    Unfortunately, each combination caused the resistor to heat up. Conclusion: ventilation normally only works at speed.

    There is one conclusion - you do not completely understand the principles of this system, you have already been told that the resistor should work in the air tunnel because it is cooled in it. In the fourth gear, the resistance does not heat because it does not work, it is intended only for the first three gears.
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  • #11 16555222
    Strumien swiadomosci swia
    Level 43  
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    pingwin72 wrote:
    The black (probably +) cable was charred


    So replace the pins and the cord.
  • #12 16555262
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    now I understand - it was immediately written - if the heating of the resistor is normal, what temperature does it reach?
    Anyway, somebody explain why after skipping the resistor, when connecting cables from level 3, are they terribly hot?
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    #13 16555955
    krzysiozak
    Level 40  
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    pingwin72 wrote:
    After that, someone please explain to me why after skipping the resistor, when connecting cables, e.g. from level 3, they heat up terribly?


    Because power has nowhere to exude. Until now, power was released in resistors giving off heat to the environment.
  • #14 16556460
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    I just understand that someone will answer the question: is it normal that the resistor heats up to such a temperature that it cannot be kept in hand?
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    #15 16556492
    Strumien swiadomosci swia
    Level 43  
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    pingwin72 wrote:
    Is it normal that the resistor heats up to such a temperature that it cannot be kept in hand?

    Of course.
  • #16 16556954
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    I buried, connected a new resistor, repaired the faulty cables and what? Everything's fine so far. Tomorrow I will test the wind a little - I have to do about 90 km, so all that is bad will certainly be revealed. I am still surprised that heating the resistor (so much) is the norm - but I think it should be like that. Many thanks for the advice, tips and tricks. I wish it was good.
  • Helpful post
    #17 16557025
    milejow

    Level 43  
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    pingwin72 wrote:
    I am still surprised that heating the resistor (so much) is the norm - but I think it should be like that.

    Note that the resistor assembly is stabilized by ceramic mass flooding and this is resistant to extremely high temperatures, its use indicates something.
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  • #18 16557164
    Hart3
    Level 26  
    Posts: 630
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    Resistance in the air tunnel has a completely different temperature, read carefully and draw conclusions thinking does not hurt.
  • #19 16557347
    pingwin72
    Level 10  
    Posts: 44
    Rate: 19
    sure it doesn't hurt ;) I learned in this forum that it also blows there. The most important thing is that it works. Once again, many thanks. Ps Over the next week I will be carrying an additional fire extinguisher ;)

Topic summary

✨ The discussion revolves around a heating issue with the blower resistor in a Peugeot 307. The user reported smoke from the air vents and discovered a charred cable connected to the resistor. After replacing the resistor, it continued to heat up excessively, leading to concerns about the system's operation. Participants advised checking the cabin filter, ensuring proper airflow through the air tunnel, and examining the electrical connections for damage. It was clarified that the resistor's heating is normal under certain conditions, as it relies on airflow for cooling. The user ultimately resolved the issue by replacing faulty cables and confirmed that the system was functioning correctly after the repairs.
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