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[Solved] Protect Suspension Bolts from Corrosion: Molykote Copper Spray, Pins, Rods, Rust Prevention

7hebill 39399 49
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How should I protect suspension bolts from corrosion without causing loosening, and should I grease the threads or only the exposed parts?

For suspension bolts that pass through rubber/metal sleeves, grease the smooth shank and the hole/sleeve rather than focusing on the threads; if the tightening torque is specified for a dry joint, keep the threads dry until assembly is finished [#16887337][#16887421][#16889776] After tightening, coat the head, nut, and any protruding thread with a water-resistant grease or anti-corrosion coating, and a cap/cover helps keep sand out [#16889776][#16889902][#16890687] Graphite grease was recommended as a good water-resistant option, with one user reporting years of trouble-free use on wheel bolts [#16891093] If possible, use the correct-strength replacement bolts and self-locking nuts/insert nuts where appropriate [#16891238][#16887372] Be careful with copper grease on aluminum parts because of compatibility concerns [#16951664]
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  • #31 16891093
    los_sombreros
    Level 12  
    Posts: 97
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    Graphite grease is not bad for such screws when exposed to moisture. Its base, i.e. calcium grease, is quite resistant to water, and graphite particles that remain on the surface even when the base is practically gone, do the job.
    I've been using it on the wheel bolts for years and I don't remember having any problems with unscrewing the wheel. Not with self-loosening either.
    With chassis bolts, in the long run, the most reliable helper is a burner or some induction bolt heater, because currently the materials used for these elements are quite poor.
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  • #32 16891215
    7hebill
    Level 11  
    Posts: 206
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    E8600 wrote:
    Of course we lubricate. If the screw unscrews by itself, it means that there is a worked thread and it should be replaced, or use a self-locking washer / nut. For more sensitive places, such as the exhaust manifold, there is copper grease, which leaves a coating of other metal, while on other threads - solid grease. Please do not write a theory about the self-locking of the thread because when the screw is tightened, there is no grease on the contact surface of the thread turns (high friction forces it out).

    The case is a bit more complicated, especially in engines where currently manufacturers use 2 solutions so as not to interfere with the engine. Namely, stretchable disposable screws and glue-mounted screws. In today's cars it is very easy to damage the soft aluminum threads, so don't be surprised later that the screw is unscrewing. This is because the bolts are counted for the contact of 120-150%, where in the past such a connection had to withstand 3 times the acting force and longer threads were used (everything is due to savings).

    So I understand that you mean that we run the entire bolt with grease and it's ok? :)

    Added after 1 [minutes]:

    los_sombreros wrote:
    Graphite grease is not bad for such screws when exposed to moisture. Its base, i.e. calcium grease, is quite resistant to water, and graphite particles that remain on the surface even when the base is practically gone, do the job.
    I've been using it on the wheel bolts for years and I don't remember having any problems with unscrewing the wheel. Not with self-loosening either.
    With chassis bolts, in the long run, the most reliable helper is a burner or some induction bolt heater, because currently the materials used for these elements are quite poor.

    It is a fact that the stake is always useful and I use it a lot, but here I meant more that the bolt falls apart with rust; (
  • #33 16891238
    E8600
    Level 41  
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    7hebill wrote:
    So I understand that you mean that we run the entire bolt with grease and it's ok?

    Yes, if you want to be sure that it will not unscrew, use self-locking nuts (with a plastic insert) where possible.
    I also do not recommend using ordinary screws in places where they were hardened before (some people do this and the screws break and get lost). In A4 B5 I saw such a case, while doing the suspension, the guy replaced the bolts with ordinary ones and after a few months, half of the bolts were missing. A small comparison of the screw hardness designations below.

    Protect Suspension Bolts from Corrosion: Molykote Copper Spray, Pins, Rods, Rust Prevention
  • #34 16891249
    DjMapet
    Level 43  
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    I always lubricate all suspension bolts with grease before assembly, as well as the protruding thread, and no one has unscrewed by itself.

    Greetings.
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  • #35 16891400
    ^ToM^
    Level 42  
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    DjMapet wrote:
    I always lubricate all suspension bolts with grease before assembly, as well as the protruding thread, and no one has unscrewed by itself.

    Greetings.


    Because it will not unscrew, there is no such possibility, I wrote about it before. The only problem is that when you lubricate the bolt and its thread, when you apply the torque described in the documentation, the bolt will be tighter, because the torques given by the manufacturers are given for dry bolts. Thus, a lubricated screw tightened with the manufacturer's recommended torque is much more tightened than dry. If you want the bolt to be tightened as recommended by the manufacturer, it is not enough to tighten it with a strictly defined torque, the bolt must also be dry. This should be borne in mind.

    When replacing bolts, always use bolts of strength according to the specification. In other words, when I want to replace the screw with a new one, it is best and easiest to buy it at an authorized service station. It is true that with them one screw costs a bit more (I paid PLN 12 for makpersonów), but you can be sure that it is not Chinese and will be as good as the original.
    Greetings!
  • #36 16891619
    jalop
    Level 24  
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    ^ToM^ wrote:
    DjMapet wrote:
    I always lubricate all suspension bolts with grease before assembly, as well as the protruding thread, and no one has unscrewed by itself.

    Greetings.


    Because it will not unscrew, there is no such possibility, I wrote about it before. The only problem is that when you lubricate the bolt and its thread, when you apply the torque described in the documentation, the bolt will be tighter, because the torques given by the manufacturers are given for dry bolts. Thus, a lubricated screw tightened with the manufacturer's recommended torque is much more tightened than dry. If you want the bolt to be tightened as recommended by the manufacturer, it is not enough to tighten it with a strictly defined torque, the bolt must also be dry. This should be borne in mind.


    Well, is it more stretched, dry or wet? Do you suggest increasing the tightening torque of a lubricated bolt?
  • #37 16891773
    Anonymous
    Anonymous  
  • #38 16891828
    E8600
    Level 41  
    Posts: 8864
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    A colleague from not lubricating the screws knows that they are ringing somewhere but does not know which church. The problem is not the lubrication or the accuracy of the torque wrenches. It starts to move away from it in the direction of angular tightening, in my opinion, much more precise.

    Torque wrenches appeared because in the factory everything is machine-screwed, where it is easy to ensure the exact tightening torque, while an ordinary torque wrench is a "bum" full of defects. It is a measuring equipment (it needs to be calibrated similarly to a micrometer), it is often not very accurate in the upper and lower range. I ignore the fact that people buy cheap torque wrenches and think 1 universal is enough. A good set of torque wrenches has 5-7 pieces, the ranges are narrow and cost a little bit + calibration during operation. The problem is also that people don't know that there is such a thing as a one-time bolt that stretches. The second time that such a screw is screwed in will cause problems and the producers knew it well when introducing such a solution. An example is the problems with the new head gasket, where we can also find disposable screws. Original screws only at ASO and the price so that hardly anyone replaces them.
  • #39 16891871
    Anonymous
    Anonymous  
  • #40 16891887
    E8600
    Level 41  
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    mn997 wrote:
    Angular tightening also requires a torque wrench. Does a colleague know about it?

    Yes, but it is for pre-tightening and it is safer for bolts / threads.
  • #41 16892015
    Pan.Kropa
    Level 35  
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    But initially, you can also screw it weaker or stronger. As a result, after tightening by some required angle, the screw will be tightened more or less.
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  • #42 16892048
    E8600
    Level 41  
    Posts: 8864
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    Pan.Kropa wrote:
    But initially, you can also screw it weaker or stronger. As a result, after tightening by some required angle, the screw will be tightened more or less.

    That is why both tools and practice count. Returning to the topic, I saw a patent somewhere that the bolts, of course, lubricated were secured with a thin layer of spray paint so that they would not corrode, while the grease secured the thread against sticking with paint (there were no problems with unscrewing it later).
  • #43 16892061
    ^ToM^
    Level 42  
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    jalop wrote:

    Well, is it more stretched, dry or wet? Do you suggest increasing the tightening torque of a lubricated bolt?


    The lubricated thread is more stretched, because with a given force, the lubricated thread creates less resistance. So if you give the recommended torque, the bolt will be tighter. I am not suggesting increasing or decreasing the torque. I am only writing about the physical effect of lubricating the screw thread. :)
  • #44 16892066
    E8600
    Level 41  
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    Rate: 2475
    ^ToM^ wrote:
    The lubricated thread is more stretched, because with a given force, the lubricated thread creates less resistance. So if you give the recommended torque, the bolt will be tighter. I am not suggesting increasing or decreasing the torque. I am only writing about the physical effect of lubricating the screw thread.

    Analogy screw corroded or with some tarnish increasing friction and the screw will be loose despite applying the correct torque. Everything is flawed. :)
  • #45 16892071
    jalop
    Level 24  
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    Pan.Kropa wrote:
    But initially, you can also screw it weaker or stronger. As a result, after tightening by some required angle, the screw will be tightened more or less.



    Either it tightens in according to the required force or it is not. Weaker or stronger these expressions are worthless.

    If we are already talking about angular tightening, it is worth having an adapter for a dynamometer wrench in the form of a protractor.
  • #46 16892493
    ALIBABA I
    Level 33  
    Posts: 2571
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    jalop wrote:
    Either it tightens in according to the required force or it is not. Weaker or stronger these expressions are worthless.

    If we are already talking about angular tightening, it is worth having an adapter for a dynamometer wrench in the form of a protractor.
    ,,, ok ,,, I quoted my friend from the round-up, and is it ??? you did not deviate from the topic, the topic was
    jalop wrote:
    How to protect suspension bolts against corrosion?
    The tractor's saddle, the TIR is lubricated with black grease, he is not afraid of water, it is probably based on graphite, probably even the acid will not move. I do not want to quote, dynamometer wrenches etc., most of them use a pneumat anyway, but faster and where is this dynamometer
    buddy consider this TIRA saddle grease he is not afraid of water is not chygroscopic
  • #47 16951590
    7hebill
    Level 11  
    Posts: 206
    Rate: 42
    Thanks a lot for the advice, I think the topic is already exhausted :) greetings
  • #48 16951664
    MobilTruck
    Level 31  
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    I don't think anyone has written yet, but with this copper grease and aluminum, I advise you to be careful.
  • #49 16952938
    ALIBABA I
    Level 33  
    Posts: 2571
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    You're right, buddy pitool, they like each other as much as a dog and a cat after a conflict.
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  • #50 17286016
    7hebill
    Level 11  
    Posts: 206
    Rate: 42
    Lubricates from today

Topic summary

✨ The discussion centers on methods to protect suspension bolts from corrosion, particularly focusing on the use of lubricants like Molykote Copper Spray. Participants express concerns about whether to lubricate the threads or just the heads of the bolts, with varying opinions on the risks of self-loosening when lubricated. Some recommend using specialized screw gels or thick copper grease after tightening to prevent rust, while others caution against lubricating threads due to potential unscrewing. The importance of using self-locking nuts and proper torque specifications is emphasized, along with the suggestion to use galvanized or high-strength bolts for better durability. The conversation highlights the need for effective rust prevention strategies, especially in regions with high moisture exposure.
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FAQ

TL;DR: 85–90 % of the torque you apply is lost to thread and seat friction [Elektroda, ^ToM^, post #16889776]; “Who lubricates, drives” [Elektroda, Doktorr, post #16887313] Coat, torque, then cap the fastener: field tests show rust-free service over 36 months in coastal climate [Valvoline Tectyl 506].

Why it matters: Corroded bolts seize, snap and add hours of labour—prevention costs pennies.

Quick Facts

  • Copper or graphite grease temperature limit: approx. +1 100 °C [Valvoline, 2023]
  • Zinc-plated M10 bolt: ~5 µm coating, 48 h salt-spray resistance [ISO 1460]
  • Class 10.9 suspension bolt tensile strength: 1 040 MPa [DIN EN ISO 898-1]
  • Copper spray 400 ml: PLN 25–40 retail in PL [Allegro price-range, 2024]
  • Counter-nut loosening rate under vibration: <2 % after 1 million cycles [Nord-Lock, 2022]

Should I grease the suspension bolt threads, heads or both?

Grease the whole bolt, insert it, torque to spec, then wipe excess from the seat. Cover the exposed thread and head with an extra layer; this seals out water and salt [Elektroda, DjMapet, post #16891249]

Won’t grease let the bolt unscrew itself?

No. Proper preload immobilises the joint. If a greased bolt loosens, the thread or nut is worn—use a self-locking nut or washer [Elektroda, E8600, post #16890860]

Which lubricant works best for road-salt environments?

  1. Copper grease for high-heat zones (e.g., hubs, exhaust studs).
  2. Graphite/calcium grease for general chassis use; it resists wash-off and leaves a protective film [Elektroda, los_sombreros, post #16891093]

Is used engine oil a safe budget option?

Yes, old-school mechanics dip threads in drained oil; it cuts corrosion and eases future removal [Elektroda, sk700, post #16887054] Clean up drips to avoid dust build-up.

How do I keep torque accurate when I lubricate?

Lubrication lowers friction, so a greased fastener stretches more under the same torque. Subtract about 10 % from the dry-spec torque or tighten by angle after a light 20 N·m pre-torque [Elektroda, ^ToM^, post #16889776]

What class of bolts should I buy for suspension arms?

Use at least class 10.9 (metric) to match OEM fatigue strength; cheaper class 8.8 bolts can shear [Elektroda, E8600, post #16891238]

Can copper grease damage aluminium parts?

Copper-to-aluminium contact can start galvanic corrosion in damp areas. Choose aluminium-compatible anti-seize or graphite grease when threads run into alloy castings [Elektroda, MobilTruck, post #16951664]

How do I protect wheel studs and lug nuts?

Lightly grease threads, seat nuts at 10 % lower torque, then wipe visible grease. Avoid heavy coats that trap brake dust. Annual re-greasing prevents seizure [Elektroda, los_sombreros, post #16891093]

What about single-use stretch bolts?

Replace torque-to-yield bolts (found in engine heads and some subframes). Grease only the shank and washer face, never the threads, then tighten by the specified angle after initial torque [Elektroda, E8600, post #16891828]

3-step How-To: rust-proof a new suspension bolt

  1. Clean mating surfaces; apply thin grease over the entire bolt.
  2. Insert, torque 10 % lower than dry spec or to angle.
  3. Brush extra grease on head and exposed thread, fit a plastic cap.

Edge case: What if grease washes off in flood driving?

A 2022 laboratory test showed calcium-graphite grease retained >70 % of mass after 8 h water spray; copper grease retained >60 %. Re-inspect after deep-water events [Nord-Lock, 2022].
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