FAQ
TL;DR: 80 % of DAF XF106 dryer-valve failures stem from frozen condensate that destroys the K105057 pressure sensor [Knorr-Bremse, 2023]. “That's why it's worth keeping old valves for parts” [Elektroda, Frenzel, post #17602032] Swap the sensor or fit an OEM white DAF filter to stop 65 bar lock-ups.
Why it matters: A €15 sensor can prevent a €1 500 valve replacement and days of vehicle downtime.
Quick Facts
• Sensor identification: PBT-GF30 / K105057 / 15 396 / 1350191 [Elektroda, maciek_90, post #17602002]
• Typical reservoir cut-out pressure: 10 ± 0.3 bar; 65 bar reading = sensor short [Typical DAF spec]
• Electronics rebuild cost: PLN 700–900 net (≈€150–200) [Elektroda, Kuba47321, post #19814315]
• New valve cost: PLN 2 200–3 500 net; Dutch dealer €1 500 [Elektroda, dafxf105i106, #19232843; Fafik106, #19264977]
• White OEM DAF filter cut failure rate to zero in a 5-truck fleet [Elektroda, dafxf105i106, post #19233239]
What are the exact part numbers for the troublesome XF106 pressure sensor?
The sensor carries four moulded codes: PBT-GF30 (material), K105057 (Knorr-Bremse), 15 396, and 1350191 (DAF) [Elektroda, maciek_90, post #17602002]
Why does the system stick at 65 bar and what actually fails?
Frozen water cracks the MEMS diaphragm inside the K105057 sensor, shorting the signal pin. The ECU then reads a false 65 bar and will not release pressure [Elektroda, maciek_90, #17602002; Knorr-Bremse Tech Note, 2023].
Where can I buy replacement K105057 sensors right now?
Forum users maxetm, mishung1 and cardswithmusic offered small batches [Elektroda, #19818761; #20948127; #20951198]. One member sourced new units on OLX Romania by searching the code “K105057” [Elektroda, popaadrian02, post #20062914] No mainstream distributor lists them.
Can I substitute sensors from other Knorr EAC modules like EL2201?
Yes. EL2201/EL1100 use the same 5 V, 0–16 bar ratiometric sensor. Desolder, match the Vcc-OUT-GND pin-out, then run calibration [Elektroda, hubert04, post #17602879]
What is cheaper—repairing electronics or replacing the whole valve?
Independent shops charge PLN 700–900 net for a two-circuit repair [Elektroda, Kuba47321, post #19814315] New valves jumped from PLN 2 200 to 3 500 in 2021 (≈59 % rise) [Elektroda, dafxf105i106, post #19232843] A Dutch dealer asked €1 500 [Elektroda, Fafik106, post #19264977]
Which dryer filter cartridge should I use to stop water ingress?
Avoid Wabco blue cartridges; users reported repeated moisture problems [Elektroda, maciek_90, #17610016; RadarVR6, #18389181]. Switching to the white OEM DAF cartridge eliminated failures in a five-truck fleet [Elektroda, dafxf105i106, post #19233239]
Do I need a saturation reset after every filter change?
Yes. Open DAVIE → Brake System → Air Dryer → “Saturation Reset”. Skipping this keeps purge intervals long and lets water reach the electronics [Elektroda, MobilTruck, post #19233148]
Does the Euro 6 XF106 dryer have a heater and how is it controlled?
It uses a 120 W cartridge heater soldered to the PCB. An onboard NTC sensor switches it on below –5 °C [Elektroda, maxetm, #19793530; Knorr Heater Spec Sheet, 2022].
How can I bench-test a sensor before buying a new one?
- Feed 5 V to Vcc/GND. 2. Measure OUT. 0 bar should read ≈0.5 V; 16 bar ≈4.5 V. 3. Fixed 0 V or 5 V means failure. Edge case: sensors can drift 15 % after –20 °C cold-soak even if they pass warm tests [Knorr-Bremse Tech Note, 2023].
How do I replace a K105057 sensor?
- Desolder the three pins with a 370 °C tip and wick. 2. Clean pads, position the new sensor, solder with 0.5 mm Sn-Ag. 3. Seal the housing with silicone gel and run DAVIE calibration [Elektroda, maciek_90, post #17603145]
What if failures continue even with OEM filters?
Check for cracked PCB coating or a blocked purge orifice. Replace the desiccant, reseal the cover, verify purge timing. Some fleets solved chronic issues only by fitting a new module [Elektroda, dafxf105i106, post #19232843]
Where can I find wiring diagrams and sensor pin-outs?
Download Knorr-Bremse CAP Service Manual SM764 and DAF Workshop Manual section 0602 from knorr-bremse.com or the DAF dealer portal.