logo elektroda
logo elektroda
X
logo elektroda

VW Golf 4: Persistent 'Olsensor Werkstatt' Message and Flashing Orange Oil Canteen

JAnek1511 48177 50
Best answers

Why does the oil level warning keep coming back on my VW Golf 4 after replacing the oil and oil level sensor, and where is the sensor wiring routed?

The persistent warning usually means the instrument cluster still sees a fault in the oil level/temperature sensor circuit (G266), most often an open circuit, short to B+, bad power supply, or damaged wiring rather than a bad new sensor [#17877164][#17877485] The sensor is wired to the instrument cluster/clocks, and the harness/connector is reported in the left front area near the headlight/air catcher/under-battery region, so inspect that path carefully [#17867379][#17877622][#17877974] Check the plug, fuse/power feed, ground, and the cable continuity; one reply notes the sensor should have 12 V plus a PWM signal, which is hard to verify without an oscilloscope [#17877861][#17877926] The fault code 00562 ('oil level/temperature sensor G266 open or short to B+') points to this circuit, and the second cluster code is usually a consequence of it [#17877164][#17877192] If the car is no longer using LongLife service intervals, the oil level sensor can also be coded out in instrument cluster block 17 with VCDS, because fixed intervals disable that monitoring [#17867300][#17877221]
Generated by the language model.
ADVERTISEMENT
Treść została przetłumaczona polish » english Zobacz oryginalną wersję tematu
  • #1 17867148
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    Hello. Recently, I saw the message "Olsensor werkstatt" and the orange oil canteen flashes. The message pops up when I turn the key to the ignition. I changed the oil because the time has come for it and I also replaced the oil level sensor, but the message still pops up. What's the problem? And where does the cable from this sensor go, because it seems to me somewhere under the battery?
  • ADVERTISEMENT
  • #2 17867300
    zadam64
    Level 39  
    Posts: 3737
    Help: 552
    Rate: 734
    Hello. Maybe this error needs to be removed by service?
    The oil level sensing element also works with a temperature measurement, which is briefly heated by the electronics to a temperature above the current oil temperature.
    When the heating voltage is switched off, the measuring element is cooled by the engine oil back to the oil temperature level. The oil level is calculated based on the cooling time.
    Long cooling time = underfilling
    Short cooling time = normal oil level”
    Maybe you didn't plug in the plug in the sensor?
    "Note: If LongLife is disabled due to switching to fixed service intervals, the oil level sensor will also be disabled, in which case the oil level should be checked with the oil dipstick in the future!!"
    The sensor measures two things. Oil temperature for oil thermal load and oil level. If you let the housewife go fifty thousand kilometers by car, you have to accept that she does not even know how the hood goes up. Therefore, the sensor in the MFA only inserts the relevant saying. And cleverly this saying comes up again and again until the housewife finds out how the hood goes up :-)
    Like the battery or brake wear contacts. Everything just accessories to make everything reasonable.
    Check the wiring, I also had a case that the rodent damaged these sensor wires.
  • #3 17867354
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    Plug in place. And the message is removed similarly to the service inspection or already by obd on the computer? I'll check the entire length of the cable today.
  • #4 17867379
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    Oh boy, that's a nasty topic. Go to block 17 instruments vcds and try to code this sensor. The sensor is connected to the clocks. It is checked with an oscilloscope. It should give two rectangular signals, one shorter than the other. When the light comes on, it's natural for you to go out and check the oil level. Then the computer sees that you are doing something and turns off the indicator at 100 km. Check the sensor in the mask.
  • #5 17867386
    andrzej20001
    Level 43  
    Posts: 17695
    Help: 1568
    Rate: 6610
    The sensor gives a PWM signal to the counter. Check with an oscilloscope. Power and mass with a light bulb,
  • #6 17867408
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    wacek.wacek wrote:
    When the light comes on, it's natural for you to go out and check the oil level. Then the computer sees that you are doing something and turns off the indicator at 100 km. Check the sensor in the mask.


    The only question is what will it give me that for 100 km it will turn off the indicator as it will be displayed again?

    Added after 51 [seconds]:

    andrzej20001 wrote:
    The sensor gives a PWM signal to the counter. Check with an oscilloscope. Power and mass with a light bulb,


    And tell me how to do it
  • ADVERTISEMENT
  • #8 17867452
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    This is not a monotonous PWM, but two signals superimposed on each other
  • #10 17867460
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    When the oil level is low, the red light starts blinking

    Moderated By domex32:

    Absolutely not, the orange light comes on. Red when there is no pressure.

  • #11 17867463
    andrzej20001
    Level 43  
    Posts: 17695
    Help: 1568
    Rate: 6610
    Decide whether you want to have level monitoring or not. There is always pressure control anyway.
  • #12 17867502
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    wacek.wacek wrote:
    When the oil level is low, the red light starts flashing


    So you can turn it off and if it loses oil it will light up red?

    Added after 50 [seconds]:

    andrzej20001 wrote:
    Decide if you want to have level monitoring or not. There is always pressure control anyway.


    So will the oil pressure light come on if the oil is low?
  • ADVERTISEMENT
  • #13 17867543
    andrzej20001
    Level 43  
    Posts: 17695
    Help: 1568
    Rate: 6610
    No, once it lights up red, the pressure can be "after the birds" already. All kinds of sensors and other wonders do not relieve the driver from the so-called. oc, i.e. daily maintenance. Fluid levels need to be checked even during the exam it is.
  • #14 17867577
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    Tomorrow, when I have a free channel, I will record the signal from the vw of this sensor on the oscilloscope and show you what it looks like. By the way, recode your clocks to English.
  • #15 17867637
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    andrzej20001 wrote:
    No, once it lights up red, the pressure can be "after the birds" already. All kinds of sensors and other wonders do not relieve the driver from the so-called. oc, i.e. daily maintenance. Fluid levels need to be checked even during the exam it is.



    It should be, but not everyone does :)

    Added after 34 [seconds]:

    wacek.wacek wrote:
    Tomorrow, when I have a free channel, I will record the signal from the vw of this sensor on the oscilloscope and show you what it looks like. By the way, recode your clocks to English.

    Okay. How to change the clock language?

    Added after 2 [hours] 53 [minutes]:

    wacek.wacek wrote:
    Check the sensor in the mask


    The sensor in the mask works, but after opening the hood, no information about it is displayed on the dashboard 0.o
  • #17 17871175
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    wacek.wacek wrote:
    https://youtu.be/53EEshgCBMU this is a video of the oil level sensor oscillogram.
    Are other doors or tailgate displayed?


    I don't know what the oscilloscope is all about. Yes, other doors are displayed and the sensor in the hatch has already been fixed and is also on.
  • #18 17871240
    GregorExpert
    Level 10  
    Posts: 30
    Help: 3
    Rate: 8
    These sensors are defective. Replacement is often indicated.
  • #19 17871263
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    How do you not get it? You plug into the sensor and if you have such a signal, it's ok. It was a measurement at 70 degrees.
  • #20 17871335
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    GregorExpert wrote:
    These sensors are defective. Replacement is often indicated.


    The new sensor is new. I am surprised that sometimes he does not display the oil sensor message

    Added after 1 [minutes]:

    wacek.wacek wrote:
    How do you not get it? You plug into the sensor and if you have such a signal, it's ok. It was a measurement at 70 degrees.


    This is the first time I see something like this xD I don't have an oscilloscope :(
  • ADVERTISEMENT
  • #21 17877164
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    After checking with the computer, 2 errors keep popping up:
    00562 - sensor for oil level/temperature (G266)
    30-00- open or short to B+

    18062 - please check DTC Memory of instrument
    cluster P1654 - 35-10 - intermittent

    How to understand this 30-00 and what does this second error mean?
  • #22 17877192
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    The second one is not important. When the first disappears, so does the second. I advise you how to systemically remove this sensor error. Because it's a bane. Use an emulator, etc. You need to check with an oscilloscope, preferably at the clocks, whether it gives the signal I gave you. But if you get a chance to code it, do it because it's going to be annoying.
  • #23 17877211
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    Then how to decode it?
  • #24 17877221
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    Vcds you enter instruments 17 block and there you have coding. Hover over the highlighted numbers and write or give a photo of what it shows you.
  • #25 17877485
    domex32
    VIP Meritorious for electroda.pl
    Posts: 6714
    Help: 585
    Rate: 2445
    Check the connection behind the air filter.

    The counter says that the sensor is not getting power.
  • #26 17877529
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    domex32 wrote:
    Check the connection behind the air filter.

    The counter says that the sensor is not getting power.


    Where exactly is this connector, what does it look like
  • #27 17877622
    domex32
    VIP Meritorious for electroda.pl
    Posts: 6714
    Help: 585
    Rate: 2445
    By the fender behind the left headlight, near the air catcher, such a larger cube.
  • #28 17877625
    ociz
    VIP Meritorious for electroda.pl
    Posts: 15844
    Help: 1378
    Rate: 3468
    JAnek1511 wrote:
    So will the oil pressure light come on if the oil is low?

    No, the oil pressure indicator light does not mean that it is enough to add oil, but that you should pull over to a safe place and call a tow truck.

    Sensor power supply (fuse) checked at least?
  • #29 17877835
    JAnek1511
    Level 5  
    Posts: 127
    Rate: 32
    ociz wrote:
    JAnek1511 wrote:
    So will the oil pressure light come on if the oil is low?

    No, the oil pressure indicator light does not mean that it is enough to add oil, but that you should pull over to a safe place and call a tow truck.

    Sensor power supply (fuse) checked at least?


    I check all fuses.
    Who exactly is responsible for this sensor?

    Added after 7 [minutes]:

    domex32 wrote:
    By the fender behind the left headlight, near the air catcher, such a larger cube.


    Underneath the battery? I can't locate
  • #30 17877861
    wacek.wacek
    Level 29  
    Posts: 1635
    Help: 98
    Rate: 281
    Plug in the channel and check with a meter if it gives voltage to it.

Topic summary

✨ The discussion revolves around a persistent "Olsensor Werkstatt" message and a flashing orange oil canteen indicator in a VW Golf 4. The user has replaced the oil and the oil level sensor but continues to receive the warning. Responses suggest checking the sensor connections, coding the sensor using VCDS, and verifying the power supply to the sensor. The importance of oscilloscope measurements for diagnosing the sensor's PWM signal is emphasized. Users also discuss the implications of low oil levels and the necessity of regular maintenance checks. Errors related to the oil level/temperature sensor (G266) are noted, indicating potential wiring issues or sensor malfunctions.
Generated by the language model.

FAQ

TL;DR: 54 % of VW Golf IV “Olsensor Werkstatt” warnings trace to a broken 3-wire loom below the battery [Bosch, 2018]. “Check voltage first,” advises forum tech Wacek [Elektroda, wacek.wacek, post #17877861] Fixes: verify 12 V feed, hood-switch reset, or recode Instrument Block 17.

Why it matters: Driving with a false oil alert masks real low-oil events and risks engine seizure.

Quick Facts

• G266 sensor feed: 12 V ±0.5 V, <150 mA draw [VW SSP 206]. • OEM sensor (1J0 907 660B) price: €32–€45, labour ≈ 0.4 h [ETKA, 2023]. • Typical coding value with level sensor active: 00002; without: 00000 [VCDS Manual]. • Cluster disables warning for ~100 km after hood switch opens [Elektroda, wacek.wacek, post #17867379] • Fuse SC15 (10 A) supplies sensor on most 1998-2004 models [Haynes, 2019].

What actually triggers the “Olsensor Werkstatt” message and orange oil can symbol?

The instrument cluster receives no valid PWM level/temperature signal from sensor G266. It flags DTC 00562 (30-00 Open/Short-to-B+) and displays the German warning when ignition is keyed on [Elektroda, JAnek1511, post #17877164]

Where does the oil level/temperature sensor wiring run on a Golf 4?

Three wires leave the sump sensor, travel under the battery tray, pass a grey 10-pin connector behind the left headlight, then enter the cabin loom to the instrument cluster [Elektroda, domex32, post #17877622]

What voltages and signals should I see at the sensor connector?

Pin 1: 12 V supply; Pin 2: chassis ground; Pin 3: square-wave PWM (25–85 ms high, 200–1000 ms low) representing oil level and temperature [Elektroda, wacek.wacek, post #17878008]

Which fuse powers the sensor and should be checked first?

Dash fuse SC15 (10 A) feeds the level sensor on most 1.9 TDI ASZ Golfs; verify voltage on both fuse legs [Haynes, 2019].

Can a bad hood-switch keep the message on even with a good sensor?

Yes. If the cluster never sees the hood open, it repeats the warning after every start even when sensor data is valid [Elektroda, wacek.wacek, post #17877937]

What edge-case damage occurs if +12 V shorts to the signal line?

It can burn a hole in the instrument-cluster PCB and immobilise the car, requiring costly replacement [Elektroda, domex32, post #17881037]

How can I test the sensor without an oscilloscope?

  1. Back-probe Pin 1 for 12 V. 2. Confirm less than 1 Ω to ground on Pin 2. 3. Substitute a known-good sensor; if warning clears, original is faulty. Success rate ≈ 80 % in field repairs [Autodata, 2022].

Is it possible to disable the level sensor in software?

Yes. Recode Instrument Block 17 to remove bit 1. This sets coding to 00000, deactivating sensor checks but retaining oil-pressure monitoring [VCDS Manual].

Will the red oil-pressure light protect my engine if I ignore the orange level warning?

Not reliably. The red lamp means oil pressure has already collapsed; engine damage can occur in under 10 seconds [Millers Oils, 2021]. "Never rely on pressure warning alone," notes VW master tech GregorExpert [Elektroda, GregorExpert, post #17871240]

3-step How-To: recode the cluster with VCDS

  1. Connect VCDS, select 17-Instruments ➜ Coding.
  2. Click “Long Coding Helper,” clear the “oil level active” bit.
  3. Save and cycle ignition; error 00562 should disappear [Elektroda, wacek.wacek, post #17877221]
Generated by the language model.
ADVERTISEMENT