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[Solved] Opel Astra G 1.6 ECU problem with pictures

sizweamos 3426 7
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  • #1 20837698
    sizweamos
    Level 3  

    Greetings, I am a newbie.

    I need advice on what appears to be burn marks on an Opel Astra G 1.6 16v C16SEL ECU that did not output a 5v reference voltage and 12v supply to crank sensor. Having checked all fuses, I set my eyes on the ECU and removed it...

    Attached are the videos... please confirm that I am seeing the right thing.

    Much thanks
    Sizwe Open car ECU with visible electronic components. Close-up of a circuit board from a control unit with a marked burn mark. Close-up of a circuit board with a marked area indicating damage. Person holding a component, likely a vehicle ECU, for an Opel Astra G. Car engine controller with visible serial number and labels.



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  • Helpful post
    #2 20838663
    pasta7
    Level 19  
    Based on these photos, it's hard to tell if something burned there. Take a good magnifying glass and tweezers, check all the hairs that go to the main knuckles. They often burn out or break. And in general, this ECU is very cheap, only the issue of immo will remain. I made several such hybrids. And in each of them a few hairs had to be replaced
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  • #3 20839280
    sizweamos
    Level 3  

    Thanks buddy.

    Let me upload another video. It looks like something has burnt when I check under a magnifying glass.




    Added after 1 [hours] 56 [minutes]:

    Close-up of a circuit board with visible burn marks. Close-up of a circuit board with visible damage and burn marks. Close-up of a damaged circuit board with visible signs of burning. Burnt electronic component on a circuit board. Close-up of a circuit board with a burnt area. Close-up of a circuit board with visible damage and burn marks. >>20838663
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  • Helpful post
    #4 20839575
    adam7009

    Level 41  
    Buy a second controller if you think it's his fault, they're priceless. You don't even need to spend time diagnosing the fault.
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  • #5 20839697
    sizweamos
    Level 3  

    That I will do. But I would like to confirm whether those are burn spots or not.

    I am not good with electronics, but I am a mechanic.
  • Helpful post
    #6 20839740
    sigwa18
    Level 43  
    Have you tested this 5V line to see if there is a short circuit? I often test by disconnecting the 5V lines from the controller and supplying external 5V from a battery power supply with a multimeter connected to measure the current consumed. Motor controllers have current limiters on the 5V line power supply. If something draws too much current, the entire power line goes down.
  • #7 20842372
    sizweamos
    Level 3  

    @sigwa18 I did that, my guy. I will buy another ECU as I am now confident that those are burn marks. Thanks, everyone. I appreciate the help.
  • #8 20842373
    sizweamos
    Level 3  
    I bought another ECU.

Topic summary

The discussion revolves around an Opel Astra G 1.6 ECU exhibiting burn marks and failing to output the necessary 5V reference voltage and 12V supply to the crank sensor. The user, Sizwe, seeks confirmation on the presence of burn damage after inspecting the ECU. Responses suggest using a magnifying glass to check for damaged connections and recommend purchasing a replacement ECU due to the low cost and potential issues with immobilizer systems. Further advice includes testing the 5V line for short circuits and using an external power supply for diagnostics. Ultimately, the user decides to buy another ECU after confirming the damage.
Summary generated by the language model.
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