http://youtu.be/B3dLzZZ5jKQGreetings, I added the larger caps to the boot strap and the ringing is still there but only noticeable at lower RPM’s.
I am still using the 555 timer. I increased the duty cycle to 80% and inverted the output so the duty cycle at the input of the IR2117 is 20% high. I connect a 12 volt 50 watt light and spinning the PMA manually I was able to illuminate the 50 watt light with relative ease. Wow, a shorter duty cycle made all the different. The PMA was much easier to spin and even maintained momentum for a short period when I stopped spinning the PMA.
Without the buck converter I was unable to illuminate the 50 watt load under manual operation.
I am still using the bench power supply to power the IC’s.
Performance has definitely improved.
I still need away to control the duty cycle at different PMA RPM’s and find away to power the IC’s from the battery or PMA. Next step is to try charging the battery. It maybe time to start thinking about adding a micro controller. Thank you for all the suggestions.