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3 Phase Energy Meter PCB Layout Review: Creepage, CT Selection, High Voltage Routing

9 11
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  • #1 21682905
    Didan Ribeiro
    Anonymous  
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  • #2 21682906
    Richard Gabric
    Anonymous  
  • #3 21682907
    Rick Curl
    Anonymous  
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  • #4 21682908
    Didan Ribeiro
    Anonymous  
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  • #5 21682909
    Didan Ribeiro
    Anonymous  
  • #6 21682910
    Rick Curl
    Anonymous  
  • #7 21682911
    Elizabeth Simon
    Anonymous  
  • #8 21682912
    Didan Ribeiro
    Anonymous  
  • #9 21682913
    Elizabeth Simon
    Anonymous  
  • #10 21682914
    Richard Gabric
    Anonymous  
  • #11 21682915
    jessewalter375
    Anonymous  
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  • #12 21682916
    Jayde Stehr
    Anonymous  

Topic summary

The discussion centers on the PCB layout review of a 3-phase energy meter involving high voltage 230V AC input protection via varistors, resistor chains for voltage reduction, and voltage dividers conditioning signals for metering ICs. The original poster follows IPC 2221 standards for creepage distances (0.8mm for coated pads, 1.5mm for uncoated) but receives feedback that these clearances may be insufficient for safety and isolation, suggesting compliance with stricter safety standards such as IEC 61010 or UL 61010. Recommendations include increasing creepage distances, possibly milling slots in the PCB for isolation, and careful routing to separate high and low voltage signals. Constraints on board size and fixed pin header positions limit layout flexibility. The poster plans to use three types of current transformers (5A, 1A, 50mA secondaries) with shunt resistors converting current to voltage for ADC input. Discussion also covers the suitability of 0805 resistor footprints in high voltage resistor chains, noting that voltage is divided across series resistors, reducing stress on individual components. Use of 2-ounce copper for handling surge currents through varistors is advised. The complexity and cost of meeting commercial product safety and EMC standards are emphasized, recommending consultation with experienced engineers. Additional PCB layout tips include avoiding 90-degree trace angles and using ground planes.
Summary generated by the language model.
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