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How is a PoE 60 W switch designed for monitoring constructed? Designed in Poland?

p.kaczmarek2 171 4
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  • How is a PoE 60 W switch designed for monitoring constructed? Designed in Poland?
    Here I will show the inside of a PoE-compliant IEEE 802.3af/at/bt switch with up to 60 W, offering 4 LAN ports (with power), 2 uplink ports and a throughput of up to 1.6 Gbps. PoE (Power over Ethernet), as the name suggests, is a technology that allows data and power to be transmitted simultaneously over the same network cable. For example, IP cameras, access points or there VoIP telephones, as well as many other devices, can be conveniently powered in this way.
    How is a PoE 60 W switch designed for monitoring constructed? Designed in Poland?
    The product costs just under £70 and is advertised as being designed in Poland, which already made me curious - production is obviously in PRC, but the design is supposedly ours. We'll have a look inside soon, there's still a manual left:
    How is a PoE 60 W switch designed for monitoring constructed? Designed in Poland?
    The casing is encouraging, it's metal and quite solid.
    How is a PoE 60 W switch designed for monitoring constructed? Designed in Poland?
    The cable is not grounded, but can be connected next to it:
    Black metal device case with an attached power cable and a small blue cap on the left
    We take a look inside. We have two boards there - one is the power supply and the other is the mains controller.
    Inside a metal PoE switch case with two PCBs, wiring, and a separate power-supply board
    PCB designation: ANPA_1024PE_V2.22:
    Inside a PoE switch: metal case with two PCBs, including RJ45 ports and a power-supply module
    PCB from the power supply - we have a simple flyback topology here, I even see a TL431 on the bottom:
    Underside of a green PCB with red and black wires soldered, mounted inside a metal enclosure
    There is an empty space on the input of the power supply for filters and a varistor:
    Close-up of power-supply PCB with electrolytic capacitor, MOV/fuse footprints, yellow capacitor, and wiring
    I haven't checked what the inverter is realised on - I didn't want to desolder the heatsink. Maybe it's some kind of circuit from the ViPER or TNY series?

    Now for the second board. Anyone lusted after the protective LEDs? The connector LEDs are on the bottom of the PCB, I guess it was cheaper that way than buying RJ45 connectors with built in LEDs.
    Green switch PCB with six RJ45 ports, viewed from the trace and solder side
    The isolation signal transformers are separate (no integrated 'magjack' here):
    PoE switch PCB with six RJ45 ports and power components on a tabletop
    DC4810G and DC2064DG. Catalogue note that these are for gigabit connection.
    MinZhou datasheet page with specs table and schematic for 100/1000 BASE‑T transformer module DC4810G
    Apart from that, we have the main controller, the main inverter and four FM15N10 chips in there.
    Close-up of a PoE switch PCB showing JL5108B IC, SLK transformer, and SMD component sections
    JL5108B:
    “JL5108 Product Brief” page by JLSemi with overview text and a bulleted list of Ethernet switch features
    The role of the FM15N10 I did not recognise, maybe it is a MOSFET?
    Close-up of a PoE switch PCB by an RJ45 port, showing TVS1 and D30 pads and a DC2064DG-marked chip
    There is also an XL7005A inverter on the input, this is probably used to step down the voltage to supply the rest of the circuit. Interestingly, there is a place on the PCB for a TVS protection diode, but it is not soldered in. Next to the inverter, there is still a surface-mounted chip in a SOIC case, which is not marked.

    I briefly tested this switch at my site, but without PoE testing. With no wires connected (or no network traffic) it draws about 1.5 W, with moderate traffic it draws 2.5 W.
    Network switch with Ethernet cables connected and a PeakTech 9035 power meter showing 2.1 W Network switch with Ethernet cables connected and an energy meter showing 1.5 W
    I then mounted the switch in the target location to work with the cameras and it works flawlessly.

    In summary, this was a brief demonstration of a PoE switch which, according to the information on the packaging, was designed in our country. It is difficult for me to judge how much this was actually the case, although undoubtedly inside you can see some savings on components and changes of plans in relation to the design of the PCB itself. Also, I have not been able to clearly identify all the electronic circuits inside, so if anyone has anything more to add, feel free to comment. Do you use PoE switches?

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    About Author
    p.kaczmarek2
    Moderator Smart Home
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    p.kaczmarek2 wrote 14184 posts with rating 12069, helped 645 times. Been with us since 2014 year.
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  • #3 21866730
    forest1600
    Level 20  
    Designed in Poland... Yeah, Polish was only the IP when ordering the whole container from Asia haha.
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