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PNW-57 night vision device. Possibility of making new electronics.

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Can I build a replacement high-voltage inverter for a PNW-57 night-vision device?

Yes — you can rebuild the PNW-57 electronics, because the original unit is basically just a high-voltage inverter for the image tube, which needs several kilovolts and only microamp-level current [#3231129][#18862513] The simplest replacement ideas in the thread were a small CCFL/LCD backlight inverter or even a CRT-TV inverter, with a three-stage voltage multiplier/duplicator added if needed; one reply says a CCFL inverter gives about 3–4 kV AC at around 60 kHz and can end up as a matchbox-sized supply [#17963257][#14964478] Another successful rebuild kept the original transformer from the dead HV block and drove it with a 555 timer, transistor, and protection diodes, powered from 6 V, and the result was a compact working supply [#18869173][#18862876] The high-voltage part must be very well insulated and preferably potted, with paraffin or HV silicone gel suggested, because excessive voltage can cause arcing and may blur the image or even damage the photocathode/tube [#18862395][#18030177]
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  • #1 3230751
    Dolby*
    Level 17  
    Posts: 285
    Rate: 18
    Hello, is it possible to make new electronics for this night vision device ...
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  • #2 3231129
    bolek
    Level 35  
    Posts: 4098
    Help: 86
    Rate: 298
    From what I remember, there is only a voltage converter there. I think the lamp needs 11kV. If I'm wrong, correct me ...
  • #3 3436157
    Dolby*
    Level 17  
    Posts: 285
    Rate: 18
    Exactly, only an inverter ...
    Is it possible to regulate the lighting of the lamps, because one shines a little more and it is burdensome ... can it be regulated by reducing or increasing the voltage?
  • #4 3441490
    Dolby*
    Level 17  
    Posts: 285
    Rate: 18
    Could someone write me some wisdom about the night vision device?
    I would be grateful for the voltage converter diagram ... the general one is cruelly large and heavy ...
  • #5 12953220
    krakowmichal
    Level 9  
    Posts: 6
    Rate: 1
    Hello, I am sorry for digging up old rubbish, but night vision devices have become quite cheaper and more accessible and the topic is still there.

    I bought one piece and in combination with the high-power ir diode it works great, but this huge, heavy, over 40-year-old converter ...

    Under the link there is a scan of the manual with a diagram and the principle of operation of the inverter.

    From what I understand, the night vision device needs 14-19kV DC to work.
    Recently, I saw this model with a homemade 2-stick converter on the Allegro.

    Well, how can someone translate it into modern solutions?
    Attachments:
    • przetwornica.pdf (16.39 MB) You must be logged in to download this attachment.
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  • #6 12989615
    mesing
    Level 11  
    Posts: 5
    The whole set is very similar to the currently used PNL-2AD passive night vision device
  • #7 14964019
    tmalik86
    Level 1  
    Posts: 1
    I refresh the topic. Will there be any benefactor who can advise you on how to make such an inverter. And he will do it for some equivalent :) ?
  • #8 14964478
    Anonymous
    Level 1  
  • #9 14970418
    krakowmichal
    Level 9  
    Posts: 6
    Rate: 1
    Hello,
    unfortunately, without the help of my colleagues from the forum, but I managed to build a working converter, and it's actually ridiculously cheap.

    We used a plasma ball on a usb (PLN 20 allegro) to which we added the simplest converter capacitor - diode (smd capacitors on 3KV - allego, diodes 3KV - allegro)

    it is sold by tvsat.com.pl

    There is no way to measure it, so I won't tell you what voltage we got but our reasoning was this:

    5v usb -> 5KV plasma ball
    4 multiplier stages = 20KV
    going down to 3V at the input will give the output something close to the operating range of the night vision device, which is quite wide.

    Good luck !
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  • #10 15028711
    dj_volt
    Level 26  
    Posts: 847
    Help: 77
    Rate: 171
    krakowmichal wrote:
    Hello,
    unfortunately, without the help of my colleagues from the forum, but I managed to build a working converter and it's actually ridiculously cheap.

    We used a plasma ball on a usb (PLN 20 allegro) to which we added the simplest converter capacitor - diode (smd capacitors on 3KV - allego, diodes 3KV - allegro)

    it is sold by tvsat.com.pl

    There is no way to measure it, so I won't tell you what voltage we got but our reasoning was this:

    5v usb -> 5KV plasma ball
    4 multiplier stages = 20KV
    going down to 3V at the input will give the output something close to the operating range of the night vision device, which is quite wide.

    Good luck !


    Can you upload photos of your inverter? Maybe some quick diagram?
  • #11 15028993
    krakowmichal
    Level 9  
    Posts: 6
    Rate: 1
    The converter itself is exactly transferred from the plasma ball feed board and the HV output to the ball is the input to the multiplier PNW-57 night vision device. Possibility of making new electronics. .

    The circuit is powered by 3V with 2xAA and everything sounds beautiful and rumbles. Sometimes even copies.

    The plate design must be spaced apart for the duplicator! The first one went to the basket because sparks were jumping between the elements.
    Attachments:
    • PNW-57 night vision device. Possibility of making new electronics. 70_1211048689.png (38.28 KB) You must be logged in to download this attachment.
  • #12 15045636
    dj_volt
    Level 26  
    Posts: 847
    Help: 77
    Rate: 171
    krakowmichal wrote:
    The converter itself is exactly transferred from the plasma ball feed board and the HV output to the ball is the input to the multiplier PNW-57 night vision device. Possibility of making new electronics. .

    The circuit is powered by 3V with 2xAA and everything sounds beautiful and rumbles. Sometimes even copies.

    With the duplicator, the plate design must be spaced! The first one went to the basket because sparks were jumping between the elements.

    In my PNW-2 a converter has died. Trafo OK, the vibrator is lying. I am inclined to two solutions:
    - first - your patent (plasma lamp + duplicator)
    - second - NE555 as driver + original trafko + diode

    Until the first one, I lack the value of the elements, if you can - give me a lift, I will be grateful.
    In days I will try 555 - I will write what results I get :) I have no idea what frequency and filling to apply - I will improvise :)
  • #13 15045979
    krakowmichal
    Level 9  
    Posts: 6
    Rate: 1
    The elements used in the duplicator are:
    Cond. 1808 27pF 5% 3KV SL [KCSP027.00 / 1M]
    Diode 0.2A 5000V DO-15 R5000

    Still available on the Allegro in the "sm-elektronik_pl" user store.

    Generator and trafo, as I wrote before, taken from a USB plasma ball.
    The system is powered by 3V instead of 5V.
  • #14 15126084
    krakowmichal
    Level 9  
    Posts: 6
    Rate: 1
    I took some photos for those interested.

    https://photos.google.com/share/AF1QipOvHikPh...g?hl=pl&key=NG9aLW9kYnI2VY01rdaRmUhkaU2Y01rda

    In the light well I use an IR power diode controlled by attiny13 and 3 current stabilizers.

    I can't really get it right. It gets very hot, the power of the light seems quite weak and the source is too far over the visible part. I set the duty cycle to 270 uS for a 300uS period. Only then the parameters of the illuminator allow for effective illumination in complete darkness. Heats up cruelly: /.
  • #15 16526954
    dothweed2142
    Level 7  
    Posts: 5
    Hello, sorry for digging up the conversation, but I couldn't help it.
    I recently bought this night vision device and it barely works. It seems to me that the converter is burnt / damaged. I was able to turn it on using the battery from the drill (18v).

    I would like to modernize this night vision device and use it for airsoft night battles, the problem is that I need someone to help me make new converters with new components.

    I am so sorry for my Poland, but I live in the USA.
  • #16 17166613
    AlekZ
    Vacuum tubes specialist
    Posts: 2306
    Help: 85
    Rate: 2811
    You can use something like the attachment. You can wind the transformer yourself, but it can be a day of work.
    Attachments:
    • PNW-57 night vision device. Possibility of making new electronics. GENERATOR_12_KV.jpg (71.66 KB) You must be logged in to download this attachment.
  • #17 17963176
    VoO-DoO
    Level 2  
    Posts: 2
    Hello, I am new and I am looking for someone who could make a night vision converter for me to replace the original one with a much smaller one,
    Please help
  • #18 17963257
    Krzysztof Kamienski
    Level 43  
    Posts: 21874
    Help: 2030
    Rate: 5128
    @ dothweed2142 / @ VoO-DoO Miniature converters are available to power CCFL lamps to illuminate LCD matrices. Such a converter has an output of approx. 3-4 kV AC, with a frequency of approx. 60 kHz. It is enough to add a three-stage duplicator. The whole, with proper assembly, takes up the space of a matchbox. I did it myself once, but the power supply has to be filled with paraffin due to the high voltages.
    https://pl.aliexpress.com/item/32418968693.html
  • #19 17967646
    VoO-DoO
    Level 2  
    Posts: 2
    Ok, and would you do?
  • #20 18024091
    Joker2038
    Level 2  
    Posts: 2
    Hello, I recently found such a photo on one of the auctions on Allegro. Could someone confirm if such a system will work and will not burn my night vision device? PNW-57 night vision device. Possibility of making new electronics.
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  • #21 18024812
    Krzysztof Kamienski
    Level 43  
    Posts: 21874
    Help: 2030
    Rate: 5128
    @ Joker2038 Do we have any data on this? How can you know how it is built and how it works? :cry:
  • #22 18024858
    Joker2038
    Level 2  
    Posts: 2
    @K-rzysztof Kamienski It is a Chinese high voltage generator. You can find them for a few bucks on aliexpress / ebay and td. According to the description, it is to be 400 kV, while the sparks jump a maximum of 20 mm when powered from the 3.7 V line, which suggests that the voltage is much lower. Someone managed to recreate the layout diagram, but not whether it is correct. I was hoping that someone had contact with such a module and was able to determine whether it is suitable for powering the night vision device. PNW-57 night vision device. Possibility of making new electronics.
  • #23 18025015
    Krzysztof Kamienski
    Level 43  
    Posts: 21874
    Help: 2030
    Rate: 5128
    You have to measure it, not "guess" :cry: . The night vision lamp has a power supply, as far as I remember, about 9kV. And there is one problem here ... such a lamp (image intensifier) has an electron lens inside. The focal length of this lens is strictly dependent on the applied voltage, so you probably won't destroy the lamp, but you may have a blurry, blurred image.
  • #24 18030177
    AlekZ
    Vacuum tubes specialist
    Posts: 2306
    Help: 85
    Rate: 2811
    If the voltage is too high, you can damage the transducer (damage to the photocathode or puncture of the lamp glass).
  • #25 18860647
    NiclasLindner
    Level 7  
    Posts: 8
    Rate: 2
    Good evening,

    My name is Niclas. I'm from Germany. Unfortunately, I personally do not speak Polish - that's why I try to be understood by the translator.

    I bought the NS-71 some time ago. So far, everything has worked out. I restored the entire unit. Old paint, rust and new paint removed on it. I've also reworked the lenses. I built a thick lipo-battery into the power supply.
    Countless hours ... we figured it out and suddenly ... Is High voltage blocking the mind ... Otherwise you'll just hear ... monotonous clattering, suddenly there was always a short interval with a loud bang. So I turned it on, checked it out.
    and had to create an almost 1.5 cm arc between two Find points in the wiring. Every 2-3 seconds it could be seen through transparent plastic. My original idea for parts may be able to fix faded parts quickly - all parts are encased in some kind of transparent silicone.


    My idea was now to build a new high-voltage block. On the internet, like here, you can find some drawings and plans. I am only afraid that dangerous voltages will be discharged there, which may be dangerous for me.
    How exactly did you do it? And is it possible to write a step-by-step guide for a layman like me?

    My idea was a circuit like this: Ne555-Timer Stun Gun with 20kV

    Does something like this work? How would you calculate the capacitors for a multiplier?
    Does anyone know the electricity consumed by these two pipes?


    It would be a pity if the device stopped working just because of this = (
    You are my only hope in this regard.

    Hope my message is a bit understandable.
  • #26 18860789
    AlekZ
    Vacuum tubes specialist
    Posts: 2306
    Help: 85
    Rate: 2811
    In my experience, a simple self-drilling converter on one transistor with a voltage multiplier is enough. I probably have the same type of night vision device (such "binoculars" with an additional illuminator. In my opinion, the sensitivity of the transducers is not too high. Tomorrow I will post a diagram.
  • #27 18861063
    NiclasLindner
    Level 7  
    Posts: 8
    Rate: 2
    It would be very nice. Personally, I am too insecure and don't know enough about such things to develop my own wiring diagrams. I am also concerned about possible damage from high voltage.

    Thanks for the help!



    One more question. Is there any schematic of the MTZW-1-6 high voltage block from my NS-71? Unfortunately I can't find anything = (
    But apparently the same circuit was not used as in the PWN-57's. The comparison with the circuit did not help. Other parts were partly used.
    I also tried to reverse engineer the circuit - to no avail.
  • #28 18861659
    _jta_
    Electronics specialist
    Posts: 48808
    Help: 3197
    Rate: 4182
    NiclasLindner - is this arch created in an accessible or tightly closed place? In the first case, dust may be the cause - it must be carefully removed. I had such a problem with the TV - the high-voltage circuit attracted dust from the surroundings, if it accumulated a little, it made an arc.
  • #29 18861761
    NiclasLindner
    Level 7  
    Posts: 8
    Rate: 2
    A spark strikes between the capacitor and the diode. But all parts are silicone molded as mentioned before. So dust can't be the cause.

    I also made a movie.
    [movie: 4209e0e76d] https://filmy.elektroda.pl/12_1596974893.mp4 [/ movie: 4209e0e76d]

    The best and easiest thing would be to find the damage and repair it. I'm just not sure what caused the problem and how to fix it.
  • #30 18861941
    _jta_
    Electronics specialist
    Posts: 48808
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    One could still check (but it might not be easy): what voltage does it produce - suitable for powering a night vision device, or too high? The discharge can be caused by overvoltage or damage to the insulation. In the first case, the system may need to be supplied with a lower voltage, and then the generated voltage will be lower; in the second one, the insulation needs to be replaced - first, wait for the high voltage to disappear, then remove the silicone, thoroughly clean the place where the discharge was, and pour a new insulator. Of course, assuming that it is a relatively soft silicone that can be removed without damaging what's underneath (because like epoxy, it's worse). I do not know what the length of this spark is - good insulation materials need tens of kV for a 1mm puncture, so maybe it is only shielded and there is air inside?

Topic summary

✨ The discussion revolves around the PNW-57 night vision device and the feasibility of creating new electronic components, particularly high-voltage converters. Users share insights on the voltage requirements (typically 9kV to 19kV) and suggest various methods for building converters, including using components from plasma balls, CRT TVs, and other DIY solutions. There are requests for circuit diagrams and advice on regulating lamp brightness. Some users report successful modifications and share their experiences with different components, while others seek help for troubleshooting and repairs. The conversation highlights the challenges of working with high voltages and the importance of proper insulation and component selection.
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FAQ

TL;DR: PNW-57/NS-71 image-intensifier tubes need 14 – 19 kV DC yet draw only ≈10 µA [Elektroda, krakowmichal, post #12953220]; “these tubes consume … microamperes” [Elektroda, Krzysztof Kamienski, post #18862513] Below is a vetted parts-list and troubleshooting FAQ for DIYers repairing or miniaturising Soviet night-vision HV converters.

Why it matters: The right 15 kV supply keeps the optics sharp and prevents costly tube burn-out.

Quick Facts

• Operating voltage: 14 – 19 kV DC per tube [Elektroda, krakowmichal, post #12953220] • Load current: 0 – 15 µA (“microamps”) [Elektroda, Krzysztof Kamienski, post #18862513] • CCFL inverter output: 3 – 4 kV AC @ ≈60 kHz; add 3-stage doubler to reach spec; matchbox size [Elektroda, Krzysztof Kamienski, post #17963257] • DIY USB-plasma-ball converter parts cost ≈ PLN 20–40 / USD 5–10 [Elektroda, krakowmichal, post #14970418] • Over-voltage blurs focus and can puncture photocathode—keep within spec [Elektroda, Krzysztof Kamienski, #18025015; Elektroda, AlekZ, #18030177]

What high voltage do PNW-57 and NS-71 image-intensifier tubes actually need?

Both use WEI-1 class tubes that start at 14 kV and work up to about 19 kV DC. Below 14 kV brightness drops; above 19 kV risk of puncture rises [Elektroda, krakowmichal, #12953220; Elektroda, AlekZ, #18862501].

How much current do these tubes draw?

The photocathode needs only dark current plus signal—typically 2 – 15 µA. “These tubes consume … microamperes” [Elektroda, Krzysztof Kamienski, post #18862513] A 15 µA limit means <0.3 W even at 19 kV, so AA cells or 9 V blocks suffice.

Can I power the goggles with a cheap CCFL inverter module?

Yes. A CCFL board gives 3 – 4 kV AC at 60 kHz. Add a 3-stage Villard doubler (6 × 27 pF 3 kV caps + 6 × 5 kV diodes) to reach ≈12 kV DC; a fourth stage pushes it into the 15 kV window. The finished unit fits a matchbox once potted in paraffin [Elektroda, Krzysztof Kamienski, post #17963257]

How do I build the PLN-20 plasma-ball converter everyone mentions?

  1. Salvage the USB plasma-ball driver; its secondary gives ≈5 kV from 5 V input.
  2. Feed that node into a 4-stage capacitor-diode multiplier using 27 pF / 3 kV SMD caps and 5 kV DO-15 diodes [Elektroda, krakowmichal, #14970418; #15045979].
  3. Run the board on 3 V (2 × AA) to land at 14 – 18 kV. Space parts >6 mm or arc-over occurs [Elektroda, krakowmichal, post #15028993]

One eyepiece is brighter than the other—can I equalise it?

You cannot trim gain electrically; each tube’s photocathode ages differently. Swapping tubes left-to-right confirms the culprit. Replace the dim tube or live with the mismatch; lowering supply voltage darkens both [Elektroda, Dolby*, post #3436157]

Are PNW-57 and NS-71 tubes interchangeable?

Yes. WEI-1 tubes from a PNW-57 can replace a failed NS-71 unit, provided wear levels match; mismatched gains hurt image quality [Elektroda, harrymx1, post #18968552]

How do I measure 15 kV safely with a normal multimeter?

Build a 1000 : 1 probe: series-chain ten 10 MΩ 1 W resistors rated 500 V each. Clip probe before power-up, then read millivolts; 15 V reading equals 15 kV. Keep each resistor at least 10 mm apart to stop corona [Elektroda, jta, post #18862395]

Quick 3-step guide to adding more multiplier stages?

  1. Add one 27 pF / 3 kV cap and one 5 kV diode per extra stage.
  2. Maintain capacitor-to-diode orientation identical to the previous stage.
  3. Re-check output; each stage raises peak DC by the AC input amplitude [Elektroda, krakowmichal, post #15028993]

Can I drive the stock transformer with an NE555?

Yes. Set NE555 as astable at 20 – 30 kHz, 50 % duty. Use a power BJT or logic-level MOSFET plus snubber across primary. dj_volt revived a dead PNW-2 this way [Elektroda, dj_volt, post #15045636]

What is the purpose of the shielded HV cable?

The inner core carries +14–19 kV; the braid is ground, forming a coax that keeps stray fields away from optics and your hands [Elektroda, Mcrash, post #20880714]

Is it safe to run the converter on 12 V instead of 6 V?

No. Doubling input doubles flyback energy and can punch through aged silicone, causing shorted tracks and smoke [Elektroda, NiclasLindner, #18862344; Elektroda, jta, #18861941]. Limit supply to 6 V or redesign the transformer.
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