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High Voltage Amorphous Solar Panels: Buying Used, Selection Tests, Connection & MPPT Driver

kankos5 9696 4
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  • #1 16259491
    kankos5
    Level 10  
    Hello all.
    For some time now I have been considering buying "high voltage" panels. For starters, I think about 2-3 panels for a trial. My choice fell on used amorphous panels due to their availability and a specific price in Poland.
    The panels are initially to be used to support the heating of utility water, but later I am thinking of extending their use to illuminate the plot (battery + leds)
    And here comes the first question:
    :arrow: Can such used panels be useful for something or is it not worth having fun (because when the German mentions them, he has already used them up enough) :?:
    :arrow: What to look for when buying used panels, what basic tests should be carried out when choosing panels from a palette, e.g. 50 pieces :?:
    :arrow: How to connect the panels :?: I am thinking of increasing the voltage by series connection.
    Next, I'd like to build a regulator that tracks the maximum duty point.
    I would make DC / DC converters lowering the voltage, the heart of which would be an arduino (unless I find a ready control system).
    Such a system would measure the current and voltage and, on the basis of the obtained data, calculate the power and increase or decrease the voltage (and thus increase the current on the load).
    Here I have the following questions:
    :arrow: Is the step-down converter circuit suitable for my circuit :?: Is it better to use a voltage increase and decrease system? :?:
    :arrow: How to perform a current measurement :?: Whether the DC / DC converter input will be pulsed, making the measurement difficult. Would the current be only slightly undulated at the DC / DC output? I would use the ACS709 or similar current sensor for the measurement.
    :arrow: Where to measure the voltage at the input from the panels or at the output of the converter :?: The measurement would be made on a simple resistive bridge.
    :arrow: What heaters should I use if I had 2 panels? Whether to use one heater permanently on or, for example, 3 and control their switching on due to the supplied power :?:

    Thanks in advance for your responses and constructive criticism. :D
    When I start working on this project, I will be adding more posts.
    Do you have a problem with Arduino? Ask question. Visit our forum Arduino.
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  • #3 16259781
    kankos5
    Level 10  
    Thank you for your answer.
    Initially, the panels will be used for testing and learning about the subject of photovoltaics.
    But as I can see from other topics, few people want to help others in developing such a driver.
    Regardless of this, it will design a voltage-reducing converter with the MPPT search algorithm included.
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  • Helpful post
    #4 16270134
    BocianXX
    Level 15  
    @ kankos5 I am testing a controller with an MPPT mechanism for charging batteries / powering a low-voltage heater with an input to 100V. Based on an asynchronous buck converter, final charging voltage is set with a potentiometer. Initial measurements of the prototype, when powered by two 245W mono panels connected in parallel, show the conversion efficiency at over 94%. The final version will be on an MCPCB laminate with an aluminum core, passive cooling, output current up to 20-25A.
    High Voltage Amorphous Solar Panels: Buying Used, Selection Tests, Connection & MPPT Driver
  • #5 16272609
    kankos5
    Level 10  
    In my free time, I generated such a diagram of a DC / DC converter and selected elements quickly High Voltage Amorphous Solar Panels: Buying Used, Selection Tests, Connection & MPPT Driver
    R1 100 k? / 1%
    R2 10 k? / 1%
    R3, R4 100 ?
    L1 1 mH
    C1 2200 uF / 100V
    C2, C4, C6, C8 100 nF
    C3 470uF / 100V
    C5 1000 uF / 25V
    C7 470 uF / 16V
    C10 220 uF / 25V
    C11 470 uF / 25V
    C12 100 nF
    C9 1 uF / 16V
    D1 1N4007
    U1 LM 7805
    U3 IR2104
    U4 ACS709
    U2 LM7815
    T1, T2 IRFP260NPBF
    The control system will be sourced from a separate 19V / 500mA source. Please check the correctness of the diagram.
    [table] @BocianXX It looks beautiful. I see that you have 2 coils at home, so you used 2 DC / DC converters operating alternately? This will eliminate the current surge while it conducts the upper transistor and the coil stores energy which will enable the use of smaller input capacitors, I think so? Would you like to show off a diagram of your work or have a look at my scribbles to verify their correctness?
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