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DVBT decoder Synaps THD-2857, looking inside

ArturAVS  35 4230 Cool? (+7)
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TL;DR

  • A Synaps THD-2857 DVB-T set-top box is opened and examined inside, with an eye on reusing its steel enclosure and salvageable parts.
  • The main board uses an ALi M3801 ALCA STB processor, Samsung K4B1G1646G-BCK0 DDR3 RAM, Winbond 25Q32FVSIG SPI flash, and an SGM8903 line buffer for SCART audio.
  • The power supply is built around an OB2536 controller, SB360 rectifier, and a front-panel FD650S display driver with a TSOP1338 infrared receiver and four seven-segment digits.
  • The decoder is fully working, but DVB-T’s replacement by DVB-T2 makes the unit effectively obsolete for reception, so the case and other parts are the main value.
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Nearly twelve years have already passed since the introduction of digital terrestrial television in Poland ( Digital Video Broadcasting - Terrestrial ) and a newer version, DVB-T2, is already being launched. The very introduction of DVB-T was a kind of revolution, and the complete switching off of analogue transmitters forced the purchase of new TV sets or external decoders. Any day now, the new technology will come into permanent use and the majority of current devices will be discarded or replaced with newer ones supporting the new standard.

A lot of completely working equipment will simply go to waste :-( . One of my neighbours has a habit of 'tossing' me all sorts of equipment that he wants to get rid of and I may be able to use something of it :D . Walking into the workshop this morning I saw the title character waiting for me;




The decoder is complete with remote control and completely operational. I don't use DVB-T (I don't even have an aerial) and anyway a change in broadcast standard will make reception impossible. The case is not a typical plastic box and is, apart from the front panel, made of steel, the first thing that came to mind was the use of the case. It even fits perfectly into this frequency killer .

Fitting




So let's take a look at what can be used in addition to the housing :D . The interior, as you can see from the photograph below, is relatively poor, which was to be expected given the manufacturers' use of highly specialised integrated circuits :D .



So let's take a look at the main PCB;



At the heart of the decoder is the ALi M3801 ALCA, it is a so-called STB or Set Top Box. This is what manufacturers call complete decoders as well as specialised processors for video and audio processing. On the web I was only able to find information about the M3601S, but here there are probably no major differences;



Right next to it is the RAM K4B1G1646G-BCK0 from Samsung, this is a 1Gb DDR3-based SDRAM in a 64M x 16bit organisation. Right next to the power/SCART connector is the SGM8903, this is a dedicated line buffer for stereo analogue audio;



This acts as a match for the differential signals from the output of the ALi M3801 DAC to a typical line audio input (SCART), below is a typical circuit application;



Near the front panel connector you will find a UH12A which is the 1.2V equivalent of the LM1117 in a SOT223 housing. On the board there are also two pulse stabilisers in SOT23-6 (KG2UB) and SOT23-5 (AB3BA) housings, which I could not identify clearly. I didn't check the RF part located under the screen, because it would require minor devastation of the PCB and it may still be useful. On the other side, apart from a few transistors and RC elements, there is a 25Q32FVSIG memory from Winbond.







This flash memory and SPI interface contains the decoder's firmware. Another component is the power supply unit which also contains the SCART connector;




The role of the power supply controller is performed by the OB2536 chip from On Bright, this is a specially designed driver for low-power power supplies or chargers;





The power supply provides 5VDC and about 1.5~2A max, the SB360 diode (3A/60V) acts as a rectifier. According to the description on the decoder case, the power consumption from the mains is 12W max. The power supply board has been made quite decently with a sufficiently large insulation gap;




The visible narrowing of the path is probably meant to act as a fuse :D There is still the front panel left, this one has been simplified to the limit;








Responsible for display control is the FD650S which is a clone of the TM1650S, it provides four seven-segment displays and a 28-button keypad, communicating via an I²C interface;





The infrared receiver is a TSOP1338 manufactured by Vishay, admittedly not recommended for new devices but.... The receiver operates at 38kHz (IR carrier);





The LED display is also interesting, the character and segment shapes are reminiscent of those used in communist times :D . We have a +5V power supply ready to go, and with the main board removed, there is room left to put in a couple of 18650 Li-Ion cells. Perhaps a battery-network version could be made?




I need to look for material for the front panel acting immediately as a bezel for the very bright meter display. Let's not throw away immediately used equipment, let's first check what we can use :D .

About Author
ArturAVS
ArturAVS wrote 26012 posts with rating 7714 , helped 2295 times. Live in city Grajewo. Been with us since 2005 year.

Comments

HD-VIDEO 29 Mar 2022 15:48

You have exaggerated a bit [Read more]

ArturAVS 29 Mar 2022 16:01

Are you sure? Per wikipedia; Well, I have changed it. That's how I went :D . [Read more]

398216 Usunięty 29 Mar 2022 21:19

Maybe laminate? I'll post a topic any minute about the practical use of laminate as a case material - front panel too. https://www.elektroda.pl/rtvforum/viewtopic.php?t=3882992&highlight= [Read more]

ArturAVS 30 Mar 2022 07:55

Only as a mounting bracket. If the original panel had a homogeneous structure it would stay as it is itself a filter for the green display. [Read more]

szeryf3 30 Mar 2022 08:56

Old DVBT decoders will work until the end of this year. You don't look a gift horse in the mouth. You have described the decoder topologies nicely. It is good that you will use the chassis and the power... [Read more]

żarówka rtęciowa 30 Mar 2022 09:14

Hello As for the power supply, you should include an RC cell in parallel with the output rectifying diode, its function is to suppress parasitic oscillations caused by the transformer dissipation inductance.... [Read more]

ArturAVS 30 Mar 2022 09:51

Here apparently some savings have been made as there is space for these components on the board but unoccupied. Not likely to happen soon, current priority is building and commissioning an inverter... [Read more]

sq3evp 30 Mar 2022 12:08

Maybe off the top of my head - does anyone make any add-on so that I can receive DVT-T2 on a DVB-T tuner? I'm afraid that apart from the head unit nothing can be used, but maybe someone knows somethi... [Read more]

ArturAVS 30 Mar 2022 12:38

Not necessarily here either, depends on front-end capabilities. Respectable companies, if the main processor allows it, may implement HEVC decoding in a new firmware version. On the other hand, it... [Read more]

sq3evp 30 Mar 2022 12:40

That's what I felt too. The good thing is that new decoders are not a big cost. The question is what to do with the old one? DAB+ radio cannot be received on such an old DVB-T tuner either. [Read more]

ArturAVS 30 Mar 2022 12:47

Toss the neighbour's :D like the title one. To be honest I haven't connected it to a monitor, and according to the documentation it allows you to play music and movies from USB. Perhaps it will work well... [Read more]

Pan.Kropa 30 Mar 2022 17:22

Not necessarily. MUX-3 as far as I know is to be broadcast on DVB-T until the end of 2023. https://www.uke.gov.pl/akt/mux-3-bedzie-mogl-nadawac-w-standardzie-dvb-t-do-konca-2023-r-,419.html [Read more]

szeryf3 31 Mar 2022 09:06

So those who bought the new DVB-T2 set-top boxes got a bit carried away? [Read more]

sq3evp 31 Mar 2022 09:16

Why? Will there be new DVB-T2? As far as I remember, you could read a long time ago that these must be HEVC decoders. The fact that retailers had decoders without HEVC is another matter DVB-T2 tuners... [Read more]

ladamaniac 31 Mar 2022 13:46

No, the rest will gradually switch to Hevc: "The process of transitioning channels from DVB-T to DVB-T2/HEVC encoding is expected to be completed by 30 June 2022. According to the announcement, it will... [Read more]

ArturAVS 31 Mar 2022 13:55

Fortunately I do not use terrestrial TV :D . I have such a location that no reception is an option, even in the days of analogue TV something with "snow" could be received. Even with SAT there were a lot... [Read more]

Pan.Kropa 31 Mar 2022 17:24

This does not apply to TVP which can broadcast in DVB-T until the end of 2023. Forgive me, but I don't want to believe it. While a terrestrial antenna attached to a tree will receive. A satellite dish... [Read more]

ArturAVS 01 Apr 2022 07:43

You are partly right, however it is not just any "birch". At breast height I can't manage the trunk, about five years ago I slightly corrected the positioning because after quite a storm a fallen branch... [Read more]

dgolf 05 Apr 2022 22:07

You know, I've been looking at these DVBT-2 decoders and I don't know how you can put such a clunker that looks like analogue satellite tuners from the 1990s under the TV. [Read more]

FAQ

TL;DR: Synaps THD‑2857 uses an ALi M3801 SoC with 4 MB SPI flash; “Let’s not throw away used equipment—check what we can use.” [Elektroda, ArturAVS, post #19953750] Why it matters: This FAQ helps tinkerers, recyclers, and RF hobbyists repurpose DVB‑T boxes, extract firmware, and understand DVB‑T→DVB‑T2/HEVC implications.

Quick Facts

What exactly is inside the Synaps THD‑2857 DVB‑T decoder?

It centers on an ALi M3801 SoC with 1 Gb Samsung K4B1G1646G DDR3 RAM. Firmware lives in a 4 MB Winbond 25Q32 SPI flash. The PSU uses an OB2536 controller, delivers 5 V at about 1.5–2 A, and rectifies with an SB360 diode. The front panel is driven by an FD650S (TM1650S‑compatible) over I²C, and IR input uses a TSOP1338 at 38 kHz. [Elektroda, ArturAVS, post #19953750]

Can an old DVB‑T box be upgraded to DVB‑T2/HEVC by firmware?

Sometimes the main processor could decode HEVC if vendors enable it, but many designs rely on hardware decode blocks that software cannot replace. As one expert put it, “this cannot be bypassed with software.” Expect limited or no upgrade path on most DVB‑T‑only units. [Elektroda, ArturAVS, post #19955197]

Will DVB‑T2 set‑top boxes work with older DVB‑T broadcasts?

Yes. DVB‑T2 tuners are backward compatible with DVB‑T, so one box can cover both during transition periods. This avoids double‑buying when multiplexes change standards regionally. [Elektroda, sq3evp, post #19956471]

How long did the DVB‑T→DVB‑T2/HEVC switch take in Poland?

User reports summarize a four‑phase migration set for March–June 2022, with completion targeted by June 30, 2022, varying by region. This helped explain why reception changed on different dates nationwide. [Elektroda, ladamaniac, post #19956846]

Were any DVB‑T multiplexes left on DVB‑T longer?

Yes. MUX‑3 (TVP) was noted as allowed to continue in DVB‑T until the end of 2023, extending compatibility for some viewers and delaying the need to upgrade. [Elektroda, Pan.Kropa, post #19955601]

Can I still use a DVB‑T box if I don’t need live TV anymore?

Many units, including the THD‑2857, can play media from USB to a monitor or TV. They remain useful as simple file players or IR‑driven front ends even after broadcast changes. [Elektroda, ArturAVS, post #19955219]

How do I dump the 4 MB SPI flash (Winbond 25Q32) with a CH341 programmer?

Three steps: 1) Attach an SOIC‑8 clip or socket adapter to the 25Q32, ensuring correct VCC and GND. 2) Read the full 4 MB twice and save both images. 3) Verify the header (e.g., NCRC bootloader) before any write. “Write may need a decoupling capacitor on VCC.” [Elektroda, p.kaczmarek2, post #21775592]

Why won’t my CH341 program the flash even though reading works?

Insufficient power stability is a common pitfall. Adding a capacitor across the target’s 3.3 V and GND often makes writes reliable. Clip contact quality and in‑circuit loads also affect success. “I have to add a capacitor on the power supply.” [Elektroda, p.kaczmarek2, post #21775592]

What is DVB‑T2 and what is HEVC?

DVB‑T2 is the second‑generation terrestrial TV standard, enabling higher capacity and robustness. HEVC (H.265) is the video codec used by many DVB‑T2 services for better compression than H.264, allowing more channels or higher quality in the same bandwidth. [Elektroda, ladamaniac, post #19956846]

How can I repurpose the THD‑2857 case and power supply safely?

The steel chassis is sturdy, and the PSU yields regulated 5 V at ~1.5–2 A. Add an RC snubber across the output rectifier to tame parasitics, as advised, and verify isolation gaps. Use proper bezels for the bright LED display. [Elektroda, żarówka rtęciowa, post #19954867]

Is an RC snubber really needed on the SMPS output?

Yes, for cleaner waveforms when transformer leakage inductance rings. A resistor‑capacitor cell in parallel with the rectifier diode suppresses oscillations. Select values by oscilloscope during load steps for best results. [Elektroda, żarówka rtęciowa, post #19954867]

What does the FD650S front‑panel chip do?

It is a TM1650S‑compatible LED/keypad driver. It handles four seven‑segment digits and up to 28 keys via I²C. This lets you keep the original display and buttons in DIY projects without extra microcontroller GPIO. [Elektroda, ArturAVS, post #19953750]

What IR receiver does the front panel use?

The board uses a Vishay TSOP1338 module tuned to a 38 kHz carrier. That frequency matches most consumer remotes, so reuse is straightforward. Quote: “The receiver operates at 38kHz (IR carrier).” [Elektroda, ArturAVS, post #19953750]

Are there compact alternatives if I need a new tuner?

Yes. Users noted very small HDMI stick‑style DVB‑T2 receivers and newer compact set‑top boxes that are much smaller than older models. These reduce clutter beneath TVs. [Elektroda, sq3evp, post #19966309]

Is there space for batteries to make a portable build?

Yes. With the mainboard removed, the enclosure has room for a couple of 18650 cells. Combine with the 5 V rail and front panel to create a battery‑backed gadget or meter. [Elektroda, ArturAVS, post #19953750]

Any edge cases when reusing the PSU board?

Some boards omit the snubber even though pads exist, leading to ringing. Also note the thin PCB trace used as a fuse‑link. Verify load transients on a scope and add protection as needed. [Elektroda, ArturAVS, post #19954927]
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