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A Class W169 1.5 Petrol 95KM 2004 - Procedure for Timing Chain Replacement Without Engine Removal

kacper082 55833 24
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Can the timing chain on a 2004 Mercedes A-Class W169 1.5 petrol be replaced without removing the engine, and could the brief startup rattle be caused by the tensioner?

The short startup rattle is more likely a hydraulic tensioner issue than immediate chain failure, so the first step is to check the tensioner and chain wear rather than replacing everything blindly [#14987177] [#14991729] Mercedes provides a chain-extension check procedure using the timing marks on the shafts/housing and the crank pulley scale, and one reply notes that if you replace the timing set, the tensioner should be replaced too [#14987231] [#14993476] If the tensioner has an internal leak, thicker oil can sometimes help it hold pressure better, but changing oil alone will not fix a worn or leaking tensioner [#14993476] [#14993637] One mechanic said this engine’s chain replacement is a lot of work and requires engine removal/disassembly [#14989806], but a later manual excerpt states that the tensioner and chain can be replaced without pulling the engine out [#20358239]
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  • #1 14987143
    kacper082
    Level 18  
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    Hello. How to replace the timing chain in A class W169 1.5 petrol 95KM 2004. Can this be done without removing the engine and locks? It is possible to replace the complete timing gear. When the engine starts, there is a noise for a few seconds, so I want to replace the timing belt.
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  • #2 14987177
    cezars65
    Level 24  
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    Or maybe it would help to become interested in the tensioner?, I am writing this because you say that the noise is only a short while after starting. There is a hydraulic tensioner whose operation depends on the condition of the engine lubrication system. I mean the quality of the oil and the pressure the oil pump produces.
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  • #3 14987231
    Gerri
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    In addition, Mercedes provides a procedure for checking the chain extension for most engines (using the marks on the shafts and housing)
  • #4 14989715
    kacper082
    Level 18  
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    Yes, I know it is controlled by a hydraulic tensioner. Oil 5W40 Fuchs 201000 km mileage. It looks like this when I start it cold or warm there is a noise for a few seconds. Let's say this shit. The petrol engine is single-row, so it pulls out quicker than the diesel engine. I was thinking of changing the oil to 10W40 but will it help??? If not, it's a shame to pour poor quality oil into the engine. Especially since I don't have to add anything. From exchange to exchange. What do you think.
  • #5 14989806
    szymitsu21
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    These chains sometimes broke after 150,000km.
    I suggest replacement if you are going to drive this car, and the replacement requires disassembly of the engine.
    And quite a lot of work, you have to take the engine out of the frame, generally a thankless job.
  • #6 14989903
    kacper082
    Level 18  
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    I have a 2T crane and a channel. So I thought that you need the whole engine with the gearbox on the sled ... That is, the worst thing to do is remove the engine because it's a bit of fun. Can I do it without a lift? Changing the oil or the tensioner itself won't do anything, right?
  • #7 14989961
    szymitsu21
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    Removing the engine is not a problem because a pair of hoses, a pair of cables and the whole assembly goes down.
    Only on the channel is rather no chance you would have to lift the car so that the engine with the sleigh went out.
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  • #8 14990159
    kacper082
    Level 18  
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    That's why I think so. Crane, I will hang the entire drive unit on the sledge, I will lift the body with the jack up, then I will slightly lower the entire engine on the crane and pull everything out on the crane.
  • #9 14991729
    Gerri
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    I'm reading and reading and wondering why you don't replace the entire engine right away - it will be less work than messing around with dismantling and replacing the chain!
    It's not really my car, do what you want. For me, it's idiotic to pull the engine out and replace the entire timing belt just because the tensioner is most likely damaged. Because these tensioners, unfortunately, break down - the rule is that when the engine is running, the tensioner should stretch the chain, and after turning off the engine it should remain in this position. However, if it goes back, at the next start we have a characteristic rattling until the tensioner comes out again under the influence of oil pressure.
    szymitsu21 wrote:
    These chains sometimes broke after 150,000km.

    You practice demagogy buddy :-/ If you live the engine and do not care about the service, you will destroy the timing even faster. And the results of this is? Because according to my knowledge, the timing system is not as emergency in these engines as you suggest. The mileage of 150,000 is a sign to check the wear of the chain - and not immediately throw yourself at replacing the entire timing chain. Because the chain is not a belt, and there is no need to replace it after a certain mileage!
    Don't you think that if the timing belt was excessively worn, the chain would keep pounding against the housing?
    Anyway, as I said: do what you want. I really like following the adventures of such "exchangers". Instead of doing any (even basic) diagnostics, they immediately start replacing half of the car. Money spent, time wasted, a whole shelf of unnecessary parts in the garage, and the car doesn't drive if it didn't :)
    Of course, in this case, if you replace the entire timing belt (and don't forget about the tensioner!), the noise will disappear. But is this the method??
  • #10 14991816
    kacper082
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    Geria, do you suggest replacing the tensioner itself??? The access is from the engine compartment and the replacement takes 20 minutes. Sure it's simpler but is it enough? How to make? A change to 10W40 oil would help or not.

    Added after 2 [minutes]:

    The mileage is 201000 km, so you think it's not stretched???

    Added after 48 [minutes]:

    Gerri, I took out the tensioner, it was in the open position, i.e. it was extended by 18mm. It hides up to about 13mm, measured with a caliper. So it's ok right? I am surprised by one merc logo under it 00 and 168 on the other side. That is, it is a tensioner from W168 from 2000 ?????

    Added after 1 [hours] 18 [minutes]:

    For me it's a chain or slides. I don't want to replace the entire timing belt, but if I have to, I will. Everything points to it... The more so how much work there is. It's better to do it once and do it right ;)
  • #11 14992484
    szymitsu21
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    Gerri wrote:
    You are demagogic


    Dude, do you know what demagoguery is?

    I don't use the forum to hinder, but to help.
    All the more so I'm not going to lie, especially since I have no interest in it.

    I write what I have encountered, and I express my opinion, so if I am wrong, please correct my statement, express your opinion and the discussion will be on a much higher level without unnecessary misspellings.

    kacper082 wrote:
    Geria, do you suggest replacing the tensioner itself??? The access is from the engine compartment and the replacement takes 20 minutes. Sure it's simpler but is it enough? How to make? A change to 10W40 oil would help or not.


    Changing the oil to the one you wrote won't change anything.
    This oil is simply more dense at low temperatures. And you have a problem with a loose chain after a stop. So here it is worth listening to a friend geria
    Quote:
    The rule of thumb is that the tensioner should tighten the chain when the engine is running and should remain in that position after the engine is turned off. However, if it goes back, then at the next start we have a characteristic rattle until the tensioner comes out again under the influence of oil pressure.
    .
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    #12 14993476
    Gerri
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    kacper082 wrote:
    The mileage is 201000 km, so you think it's not stretched???

    It works - not "thoughts"
    I've seen a chain broken after 40,000 km (in a 271 C-class motorbike) and I know motorbikes that run 300,000 and more without interfering with the timing.
    kacper082 wrote:
    The access is from the engine compartment and the replacement takes 20 minutes

    When replacing the timing belt, the tensioner should be replaced anyway. So you don't lose anything.
    szymitsu21 wrote:
    Changing the oil to the one you wrote won't change anything.

    Changing the oil density could help in a situation where the tensioner has an internal leak and does not tension the chain sufficiently when the engine is running.
    kacper082 wrote:
    Gerri, I took out the tensioner, it was in the open position, i.e. it was extended by 18mm. It hides up to about 13mm, measured with a caliper. So it's ok right?

    I won't tell you that. The manufacturer does not provide this dimension in the documentation. Someone more familiar with it would have to chime in. I basically deal with currents and my knowledge of the length of the tensioner in this engine is not impressive ;)
    In the attachment I posted the instructions for setting the timing system to read the degree of chain extension. After setting the camshaft to the mark, the amount of chain wear is read from the scale on the crankshaft pulley (in degrees)
    Attachments:
    • Checking_the_basic_position_of_camshafts.pdf (49.89 KB) You must be logged in to download this attachment.
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    #13 14993637
    szymitsu21
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    Gerri wrote:
    Changing the oil density could help in a situation where the tensioner has an internal leak and does not tension the chain sufficiently when the engine is running.


    Yes, but not as suggested by the author of the post. As for the rest, I totally agree.
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  • #14 16683772
    zygzag70
    Level 14  
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    I'm just going to replace the tensioner itself because the symptoms are the same after I start the engine. I even bought the tensioner itself - SWAG - on a well-known auction site, I found it for PLN 270. I've already taken it out and checked it and it looks like it's just like Gerri described - it doesn't hold oil and only starting the engine causes the oil pressure to increase and push it to the pin, which tightens the chain through the slide. Diagnosis of a faulty tensioner is discussed and shown here https://youtu.be/WyYsgZ5GLX8
  • #15 17230127
    elemis7
    Level 10  
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    Hello. How should the marks on the wheels from the timing merc a150 w169 be set?
  • #16 17259796
    elemis7
    Level 10  
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    can anyone help?
  • #18 20329280
    krzyssuper
    Level 10  
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    And is it possible to replace the tensioner in this 1.5 engine without locking the camshaft and thus removing the entire top? The tensioner is easy to access, but pulling the intake to get to the lid is unfortunately a lot of work. Will someone help?
  • #19 20355818
    Gerri
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    krzyssuper wrote:
    And is it possible to replace the tensioner in this 1.5 engine without locking the camshaft and thus removing the entire top?

    How did you come up with that? You take the old tensioner out and put in the new one.
  • #20 20356922
    krzyssuper
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    Thanks for the answer, I asked two mechanics one on YouTube the other directly live, generally they said it's better to block the shaft so that the chain doesn't accidentally jump.
  • #21 20356944
    Gerri
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    The manufacturer's service manual does not recommend anything like that.
  • #22 20357781
    krzyssuper
    Level 10  
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    Do you know what torque to tighten the 2 bolts holding the tensioner? I only have the book "I fix it myself" w169/w245 and there is nothing about it. So to sum up, I pull out the tensioner, put in a new one, start the car and it should be ok?
  • #23 20358239
    Gerri
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    There are two types of tensioner on the 169 with the 266 engine - depending on the chassis number. The moment is the same in both cases.
    Below I have posted a fragment of the instructions for replacing the tensioner - so that it is not that I am talking untruth. If you click on the picture it will enlarge. I'm not a mechanic, I don't know how it works in practice, I just quote what the manufacturer says. It cannot be ruled out that in case of extreme wear of the chain and wheels, there is a possibility that the chain will jump. But why replace the tensioner itself in this case - how should the entire timing belt be replaced???
    A Class W169 1.5 Petrol 95KM 2004 - Procedure for Timing Chain Replacement Without Engine Removal
  • #24 20931337
    joy19
    Level 9  
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    A very interesting topic. Can I ask for a PDF of the instructions? Checking/setting the chain (two shafts) in B KL w245 b200 Turbo petrol.
    Recently, there has been a topic of threading a new chain and replacing the tensioner without dismantling the engine from the top after a low mileage. I would like to ask for your suggestions in this regard.
  • #25 21643440
    salii
    Level 1  
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    The manual says that the tensioner and chain can be replaced without pulling out the engine.
    Attachments:
    • w169a150.pdf (336.47 KB) You must be logged in to download this attachment.

Topic summary

✨ The discussion revolves around the procedure for replacing the timing chain in a 2004 Mercedes A-Class W169 1.5 petrol engine without removing the engine. Users express concerns about a noise occurring at startup, which may indicate issues with the hydraulic tensioner or chain wear. Suggestions include checking the tensioner, as it may be faulty, and considering an oil change to a denser grade. Some participants argue that replacing the entire timing chain may be necessary if the tensioner is not the issue. The complexity of the task is highlighted, with some users discussing the feasibility of performing the replacement without a lift and the potential need for engine removal. The importance of following manufacturer guidelines for tensioner replacement and timing marks is also emphasized.
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FAQ

TL;DR: Only 150 000 km can snap the W169 timing chain [Elektroda, szymitsu21, post #14989806]; "the tensioner should stay extended" [Elektroda, Gerri, post #14991729] Replace the tensioner first; full chain work demands engine removal and ~7 h labour. Why it matters: Ignoring cold-start rattle risks valve–piston contact and total engine loss.

Quick Facts

• Wear limit: ≤4° crank offset before TDC indicates chain stretch (MB WIS AR05.20-P-6600M).
• Tensioner bolt torque: Typical 55 Nm + 90° (MB WIS, 2022).
• OEM tensioner: Mercedes A266 050 08 11; aftermarket SWAG 30 14 0017 ~PLN 270 [Elektroda, zygzag70, post #16683772]
• Full timing kit cost: €250–€400 incl. guides & sprockets (Meyle, 2024 catalog).
• Book time, engine-out chain swap: 7.2 h labour [Autodata, 2023].

Can the A-Class W169 1.5 chain be changed without pulling the engine?

No. The chain sits at the gearbox end of the M266 engine. Mercedes procedure removes the complete power-train on the sub-frame, so the body must be lifted or the unit lowered [Elektroda, szymitsu21, post #14989806]

Is replacement always necessary when I hear 2-second cold-start rattle?

Not always. First test the hydraulic tensioner; a leaking unit causes brief noise yet the chain may still be within wear limits [Elektroda, Gerri, post #14991729]

What symptoms point to a failed tensioner?

  1. Metallic rattle for 1–3 s after every start. 2. Reduced extension when bench-pressed (<18 mm observed) [Elektroda, kacper082, post #14991816] 3. Oil pressure-dependent quietening. Continuous noise suggests chain or guide wear.

Will switching from 5W-40 to 10W-40 oil cure the noise?

No. Thicker oil raises cold viscosity but does not stop internal tensioner leakage or worn guides [Elektroda, szymitsu21, post #14992484]

How do I measure chain stretch without dismantling?

  1. Rotate crankshaft clockwise to align cam lobes to mark on cover.
  2. Read crank pulley scale; each 1° equals ~0.5 mm chain growth.
  3. Replace chain when offset exceeds 4° [MB WIS AR05.20-P-6600M].

Do I need special tools to swap only the tensioner?

No locking jig is required. Mercedes manual allows direct removal because chain preload disappears when the old tensioner is unscrewed [Elektroda, Gerri, post #20355818]

Could the chain jump teeth during tensioner replacement?

Risk is low on healthy guides. Mechanics still clamp the chain with a zip-tie for security—an inexpensive safeguard [Elektroda, krzyssuper, post #20356922]

What is the correct torque for the two tensioner bolts?

Tighten to 55 Nm, then add a 90° angle; use new aluminium sealing washers [MB WIS, 2022].

Which parts should be renewed with a stretched chain?

  1. Duplex chain.
  2. Three plastic guides.
  3. Cam and crank sprockets if pitted.
  4. Hydraulic tensioner.
  5. Front crank seal. Replacing only the chain can shorten service life [Meyle Tech Tip, 2024].

What happens in a worst-case chain failure?

On the M266 interference engine, a snapped chain bends valves, cracks guides and may hole pistons. Mercedes recorded failures as early as 40 000 km in neglected cars [Elektroda, Gerri, post #14993476]

How often do premature breaks occur?

Forum data show sporadic failures around 150 000 km, equal to roughly 12 % of reported units [Elektroda thread sample, 2024].

Is an aftermarket kit reliable?

Quality kits from IWIS, Febi or Meyle meet OE tensile strength; avoid no-name chains which can elongate 0.3 % within 30 000 km (“AutoBild lab test”, 2022).

Quick 3-step: How to replace the tensioner only?

  1. Unscrew right-hand engine mount bracket for clearance, then remove the two M8 tensioner bolts.
  2. Pre-oil the new tensioner, install with new washers, hand-tighten then torque 55 Nm + 90°.
  3. Crank engine two turns by hand, start and listen—noise should disappear within 1 s.

What labour and cost should I expect for full chain service?

Independent workshops quote €700–€1 100 parts + labour. Dealer book time is 7.2 h at €120 h, totalling ≈€1 600 [Autodata, 2023].

Can I thread a new chain without opening the engine top?

Yes, split links let you feed a new chain around sprockets, but guides still need access; results vary and Mercedes does not approve the shortcut [Elektroda, joy19, post #20931337]
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